A sub-10 nm polyamide nanofiltration membrane from polyvinylpyrrolidone-mediated interfacial polymerization

In conventional interfacial polymerization (IP) for thin-film composite nanofiltration membranes, the separation layer is typically thick (∼100 nm), which limits its water permeance. In this study, we successfully synthesized an ultrathin polyamide layer (∼8.6 nm) from polyvinylpyrrolidone (PVP)-mediated IP. With the surfactant concentration over its critical micelle concentration, PVP not only formed a monolayer at the water-heptane interface, but also stayed in the aqueous solution. The CO groups of PVP formed the N–H⋯O hydrogen bond interactions with N–H bonds of piperazine (PIP) monomers in the aqueous phase to slow down the diffusion of PIP monomers. Besides, PVP with amphiphilic groups minimized the interfacial tension at the water-heptane interface to regulate IP processes. By adjusting the concentration of PVP, we obtained a sub-10 nm polyamide nanofiltration membrane. Moreover, hydrophilic PVP macromolecules improved the membrane surface hydrophilicity. Due to the ultrathin thickness and improved hydrophilicity, the optimized polyamide membrane demonstrated a threefold increase in permeance compared to that of the pristine polyamide membrane without PVP addition, and maintained 98.4% rejection for 1000 ppm Na₂SO₄ solution. This study provides a new insight into fabricating sub-10 nm polyamide membranes for nanofiltration processes.