Compact Viscosity Sensors for Downhole Enhanced Oil Recovery Polymer Fluid Degradation Monitoring

There are currently no technologies available to measure polymer solution viscosities at realistic downhole conditions in a well during enhanced oil recovery (EOR). In this paper, custom-made probes using quartz tuning fork (QTF) resonators are demonstrated for measurements of viscosity of polymer fluids in the laboratory. The electromechanical response of the resonators was calibrated in simple Newtonian fluids and in non-Newtonian polymer fluids at different concentrations. The responses were then used to measure field-collected samples of polymer injection fluids. In the polymer fluids, the measured viscosity values by tuning forks were lower than those measured by the conventional rheometer at 6.8 s−1, closer to the solvent viscosity values. However, the predicted rheometer viscosity vs. QTF-measured viscosity showed a distinct exponential correlation (R2=0.9997), allowing for an empirical calibration between the two viscometers for fluids having the same solvent and polymer compositions. The QTF sensors produced acceptable viscosity measurements of polymer fluids within the required polymer concentration ranges used in the field and predicted field sample viscosities with less than 1–2 cp (or 10–20%) error from the rheometer data. Results were validated based on separate independent tests where the devices were used to measure the viscosity of Newtonian fluids and non-Newtonian polymer fluids in a series of consecutive dip tests, simulating more realistic usage. These devices can be used to measure either the “relative” viscosity changes from a polymer solution prior and post-injection or to measure a “calibrated” viscosity via empirical exponential correlation. The compact QTF sensors developed in this study can be easily integrated into portable systems for laboratory or wellsite deployment as well as logging tools for downhole deployment. This work also demonstrates the ability of these QTF devices to make sensitive viscosity measurements at high-frequencies, opening opportunities for their use in high-frequency rheology studies of EOR fluids.