Martina Panico, M. Durante, A. Langella, L. Boccarusso
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Numerical and theoretical approach to evaluate the clamping force and the interlayer gap extent during drilling of stacked materials
In the aeronautical industry, one-shot drilling of stacked materials is a widely adopted and established solution. However, ongoing discussions persist, particularly regarding the issue of interlayer gap formation that arises when two or more unsealed materials are drilled together. This study aims to present a simplified and reproducible theoretical model based on the equation of the elastic curve applied to structural schemes that discretize and describe the interlayer gap phenomenon in the drilling process. The model is designed to estimate the extent of the interlayer gap phenomenon and predict the clamping force required for its reduction when an end-effector is employed as a clamping device during the drilling of stacked sheets. Experimental and finite element analyses were conducted to validate the results of the proposed theoretical model. Each model was developed and applied to a real structural unit of a fuselage panel, considering actual boundary conditions in terms of structural constraints and geometric features of the assembly. The results obtained in this study demonstrate that the proposed one-dimensional theoretical model consistently aligns with experimental and numerical observations obtained through finite element analysis. This offers an effective and readily implementable solution in an industrial context as a tool for sizing the clamping force exerted by a clamping device.
期刊介绍:
Accounts of Chemical Research presents short, concise and critical articles offering easy-to-read overviews of basic research and applications in all areas of chemistry and biochemistry. These short reviews focus on research from the author’s own laboratory and are designed to teach the reader about a research project. In addition, Accounts of Chemical Research publishes commentaries that give an informed opinion on a current research problem. Special Issues online are devoted to a single topic of unusual activity and significance.
Accounts of Chemical Research replaces the traditional article abstract with an article "Conspectus." These entries synopsize the research affording the reader a closer look at the content and significance of an article. Through this provision of a more detailed description of the article contents, the Conspectus enhances the article's discoverability by search engines and the exposure for the research.