Resistance against fungal decay of Scots pine sapwood modified with phenol-formaldehyde resins with substitution of phenol by lignin pyrolysis products

Phenol-formaldehyde (PF) resins can be impregnated and cured in situ to improve the woods dimensional stability and decay resistance. In search of renewable alternatives, the substitution of phenol by lignin cleavage products (LCP) has been discussed. However, the different chemical nature may affect the performance of the resin against fungal decay, formaldehyde emission, and equilibrium moisture content. In this study, 30 % (w/w) of the phenol in PF resins were substituted by LCP obtained from microwave-assisted pyrolysis. Scots pine sapwood was modified with the resin. The decay resistance against Rhodonia placenta, Gloeophyllum trabeum, and Trametes versicolor was determined. Additionally, effects of specimen organisation within the Petri dish, different substrates, length of leaching, and type of inoculum were studied. Further, the materials water vapor sorption properties and formaldehyde emission were determined. All modifications effectively reduced fungal decay. With 10 % weight percent gain (WPG), initial decay was detected, while 20 % WPG and 30 % WPG provided efficient protection. The substitution of phenol increases the formaldehyde emission. While further reduction in formaldehyde in the resin admixture or formaldehyde scavengers may be required, the method described herein can be used to partly replace fossil-based phenol, while maintaining good fungal resistance.