活塞轮廓对活塞运动和衬圈内孔抛光的影响

IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL
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引用次数: 0

摘要

摘要 柴油发动机活塞组件的流行发展趋势之一是提高组件的可靠性和寿命。这些可以通过实际发动机测试和活塞组件外观比较来确保。然而,多次迭代测试涉及大量成本和开发工作,而使用活塞组件性能参数仿真软件则可避免这些问题。本文使用市售的活塞二次动力学仿真软件进行了详细研究,并在一台 4 缸柴油发动机上进行了实际测试。在这项研究中,研究了活塞轮廓和间隙对活塞二级动力学参数和活塞衬片外观的影响。在这项研究中,通过改变活塞轴向轮廓(桶形)、径向轮廓(椭圆形)和名义间隙,设计了三种活塞裙轮廓。模拟结果显示,活塞轮廓 2 在 TS 和 ATS 时的活塞倾斜、径向位移、径向速度、倾斜速度、径向加速度、倾斜加速度、压力和力最小。此外,还对衬垫内孔和活塞裙部进行了测试和部件优劣评级,结果表明活塞外形 2 明显减少了衬垫内孔的抛光。通过模拟获得的活塞二次运动参数与测试后观察到的活塞和衬垫孔之间存在良好的相关性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Effect of Piston Profile on Piston Motion and Liner Bore Polishing

Abstract

One of the popular development trends in diesel engine piston assembly is higher reliability and life of components. These can be ensured by actual engine testing and comparing the appearance of piston assembly. However, testing multiple iterations involves significant cost and development which can be avoided by using software for piston-assembly performance parameters simulation. This paper contains a detailed study conducted using commercially available piston secondary dynamics simulation software and actual testing on a 4-cylinder diesel engine. In this study, the effect of piston profile and clearance on piston secondary dynamics parameters and piston-liner appearance are studied. In this study, three piston skirt profiles are designed by varying piston axial profile (barrel shape), radial profile (oval shape), and nominal clearances. The simulation results are studied in which piston profile 2 has shown minimum piston tilting, radial displacement, radial velocity, tilting velocity, radial acceleration, tilting acceleration, pressure, and force at TS and ATS. Testing and component merit rating for liner bores and piston skirts were also conducted in which piston profile 2 has shown significantly less liner bore polishing. A good correlation was observed between piston secondary motion parameters obtained from simulation and piston and liner bore observations after testing.

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来源期刊
International Journal of Automotive Technology
International Journal of Automotive Technology 工程技术-工程:机械
CiteScore
3.10
自引率
12.50%
发文量
129
审稿时长
6 months
期刊介绍: The International Journal of Automotive Technology has as its objective the publication and dissemination of original research in all fields of AUTOMOTIVE TECHNOLOGY, SCIENCE and ENGINEERING. It fosters thus the exchange of ideas among researchers in different parts of the world and also among researchers who emphasize different aspects of the foundations and applications of the field. Standing as it does at the cross-roads of Physics, Chemistry, Mechanics, Engineering Design and Materials Sciences, AUTOMOTIVE TECHNOLOGY is experiencing considerable growth as a result of recent technological advances. The Journal, by providing an international medium of communication, is encouraging this growth and is encompassing all aspects of the field from thermal engineering, flow analysis, structural analysis, modal analysis, control, vehicular electronics, mechatronis, electro-mechanical engineering, optimum design methods, ITS, and recycling. Interest extends from the basic science to technology applications with analytical, experimental and numerical studies. The emphasis is placed on contributions that appear to be of permanent interest to research workers and engineers in the field. If furthering knowledge in the area of principal concern of the Journal, papers of primary interest to the innovative disciplines of AUTOMOTIVE TECHNOLOGY, SCIENCE and ENGINEERING may be published. Papers that are merely illustrations of established principles and procedures, even though possibly containing new numerical or experimental data, will generally not be published. When outstanding advances are made in existing areas or when new areas have been developed to a definitive stage, special review articles will be considered by the editors. No length limitations for contributions are set, but only concisely written papers are published. Brief articles are considered on the basis of technical merit.
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