研究 EHL 条件下纹理表面的地下特性

IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL
Zhi Li, YiYuan Du, Zhiming Xu, Xuqian Qiao, Hong Zhang
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引用次数: 0

摘要

目的 本研究旨在探讨弹性流体动力润滑条件下表面纹理对接触界面下表面特性的影响。作为齿轮和轴承的典型接触形式,弹性流体动力润滑(EHL)界面摩擦特性的优化引起了学者们的关注。激光表面纹理加工是一种可行的优化方案,但人们一直担心高配零件的表面纹理是否会影响其疲劳寿命。为了研究纹理制备对 EHL 条件下高配界面次表面特性的影响,建立了一个考虑到纹理表面形貌影响的点接触 EHL 模型。在不同载荷和夹带速度下,油膜的压力和厚度作为输入参数进行计算。有限元法用于模拟不同直径、密度和深度的纹理对弹性流体力学界面地下特征的影响。结果表明,在不同的转速和载荷条件下,纹理表面表现出更好的减摩效果;但是,纹理的产生会导致明显的表面下塑性变形和局部剥离。纹理的存在使亚表层较大的应力区更接近表面,从而导致表面附近的疲劳失效。合理的设计参数有助于提高次表层的属性。较小的 Sa 和大于 0.5 的 Str 可以在纹理表面上实现理想的次表面属性。原创性/价值 本文研究了表面纹理对 EHL 接口摩擦和次表面特性的影响,分析了表面纹理在实现润滑改善功能特性的同时对接口接触性能的影响。研究结果为 EHL 界面中表面纹理的优化设计和功能调节提供了理论支持。同行评审本文的同行评审历史记录为 https://publons.com/publon/10.1108/ILT-10-2023-0324/。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Study on the subsurface characteristics of textured surfaces under EHL condition

Purpose

The purpose of this study is to investigate the influence of surface texture on the subsurface characteristics of contact interfaces under elastohydrodynamic lubrication condition. As a typical contact form of gears and bearings, the optimization of friction characteristics at the elastohydrodynamic lubrication (EHL) interface has attracted the attention of scholars. Laser surface texturing is a feasible optimization solution, but there have been concerns about whether the surface texture of high-pair parts will affect their fatigue life.

Design/methodology/approach

To examine the impact of texture preparation on the subsurface characteristics of high-pair interfaces under EHL conditions, a point contact EHL model is developed that takes into account the effect of textured surface topography. The pressure and thickness of the oil film are calculated as input parameters under different loads and entrainment velocities. The finite element method is used to simulate the impact of textures with varying diameters, densities and depths on the subsurface characteristics of the elastohydrodynamic interface. According to ISO 25178, analyze the relationship between 3D topography parameters and subsurface characteristics and study the trend of friction characteristics and subsurface characteristics based on the results of the ball on disc friction tests.

Findings

The outcomes suggest that under different rotational velocity and load conditions, the textured surfaces exhibit improved friction reduction effects; however, the creation of textures can result in significant subsurface plastic deformation and local peeling. The existence of texture makes the larger stress zone in the subsurface layer closer to the surface, leading to fatigue failure near the surface. Reasonable design parameters can help enhance the attributes of the subsurface. A smaller Sa and a Str greater than 0.5 can achieve ideal subsurface properties on the textured surface.

Originality/value

This paper investigates the influence of surface texture on the friction and subsurface characteristics of EHL interfaces and analyzes the impact of surface texture on interface contact performance while achieving lubrication improvement functional characteristics. The results provide theoretical support for the optimization design and functional regulation of surface texture in EHL interfaces.

Peer review

The peer review history for this article is https://publons.com/publon/10.1108/ILT-10-2023-0324/

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来源期刊
Industrial Lubrication and Tribology
Industrial Lubrication and Tribology 工程技术-工程:机械
CiteScore
3.00
自引率
18.80%
发文量
129
审稿时长
1.9 months
期刊介绍: Industrial Lubrication and Tribology provides a broad coverage of the materials and techniques employed in tribology. It contains a firm technical news element which brings together and promotes best practice in the three disciplines of tribology, which comprise lubrication, wear and friction. ILT also follows the progress of research into advanced lubricants, bearings, seals, gears and related machinery parts, as well as materials selection. A double-blind peer review process involving the editor and other subject experts ensures the content''s validity and relevance.
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