面向绿色环境的联合维护计划和生产调度优化模型

IF 1.8 Q3 ENGINEERING, INDUSTRIAL
A. Attia, Ahmad O. Alatwi, Ahmad Al Hanbali, Omar G. Alsawafy
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引用次数: 0

摘要

目的本研究从绿色角度整合维修计划与生产调度,以减少碳足迹。设计/方法/方法开发了一个混合整数非线性规划(MINLP)模型来研究生产完工时间、能源消耗、维护行动和足迹(即服务水平和可持续性措施)之间的关系。速度缩放技术用于控制能耗,封顶策略用于控制二氧化碳足迹,预防性维护(PM)用于保持机器在健康条件下工作。结果发现,忽略维护活动使计划完工时间增加了21.80%以上,使机器保持健康所需的总维护时间增加了75.33%,二氧化碳足迹增加了15%。研究局限/启示提出的优化模型可以同时用于维护计划、作业调度和占用最小化。此外,它还可以扩展到考虑其他维护活动和生产配置,例如流程车间或作业车间调度。维修计划、生产调度和温室气体(GHG)排放在工业中是交织在一起的。该模型提高了维护系统和生产系统的性能。此外,它还显示了对机器的可用性和二氧化碳足迹进行维护活动的价值。独创性/价值本工作通过在集成的MINLP模型中结合维护计划,单机调度和环境方面,为文献做出了贡献。此外,该模型还考虑了几个实际特征,如机器老化率、控制排放的速度缩放技术、最小修理(MR)和PM。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Joint maintenance planning and production scheduling optimization model for green environment
PurposeThis research integrates maintenance planning and production scheduling from a green perspective to reduce the carbon footprint.Design/methodology/approachA mixed-integer nonlinear programming (MINLP) model is developed to study the relation between production makespan, energy consumption, maintenance actions and footprint, i.e. service level and sustainability measures. The speed scaling technique is used to control energy consumption, the capping policy is used to control CO2 footprint and preventive maintenance (PM) is used to keep the machine working in healthy conditions.FindingsIt was found that ignoring maintenance activities increases the schedule makespan by more than 21.80%, the total maintenance time required to keep the machine healthy by up to 75.33% and the CO2 footprint by 15%.Research limitations/implicationsThe proposed optimization model can simultaneously be used for maintenance planning, job scheduling and footprint minimization. Furthermore, it can be extended to consider other maintenance activities and production configurations, e.g. flow shop or job shop scheduling.Practical implicationsMaintenance planning, production scheduling and greenhouse gas (GHG) emissions are intertwined in the industry. The proposed model enhances the performance of the maintenance and production systems. Furthermore, it shows the value of conducting maintenance activities on the machine's availability and CO2 footprint.Originality/valueThis work contributes to the literature by combining maintenance planning, single-machine scheduling and environmental aspects in an integrated MINLP model. In addition, the model considers several practical features, such as machine-aging rate, speed scaling technique to control emissions, minimal repair (MR) and PM.
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来源期刊
Journal of Quality in Maintenance Engineering
Journal of Quality in Maintenance Engineering Engineering-Safety, Risk, Reliability and Quality
CiteScore
4.00
自引率
13.30%
发文量
24
期刊介绍: This exciting journal looks at maintenance engineering from a positive standpoint, and clarifies its recently elevatedstatus as a highly technical, scientific, and complex field. Typical areas examined include: ■Budget and control ■Equipment management ■Maintenance information systems ■Process capability and maintenance ■Process monitoring techniques ■Reliability-based maintenance ■Replacement and life cycle costs ■TQM and maintenance
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