制备磷氮阻燃剂 DOPO-DBAPh 及其阻燃环氧基复合材料

IF 3.8 4区 工程技术 Q2 CHEMISTRY, APPLIED
Zejun Pu, Liangsong Zou, Fang Wu, Xu Wang, Qiuxia Peng, Jiachun Zhong, Xiaobo Liu, Yulu Wang, Yongke Pan, Diyong Jiang, ZhongPei Ning
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引用次数: 0

摘要

以氨基取代邻苯二腈单体、双酚 A、多聚甲醛和 9,10-二氢-9-氧杂-10-磷菲-10-氧化物(DOPO)为初始原料,通过溶液反应成功合成了新型双 DOPO 接枝邻苯二腈阻燃剂(DOPO-DBAPh)。通过傅立叶变换红外光谱和 1H-NMR 光谱研究了 DOPO-DBAPh 的分子结构。然后,将 DOPO-DBAPh 加入环氧树脂(EP)中,采用浇注成型法制备 DOPO-DBAPh/EP 阻燃复合材料。研究了不同比例的 DOPO-DBAPh/EP 阻燃复合材料对其微观结构、热性能、力学性能、阻燃性能和燃烧性能的影响。研究发现,DOPO-DBAPh/EP 阻燃复合材料具有较高的玻璃化转变温度(Tg = 156∼179°C),同时还具有优异的热稳定性(T5% = 331.4∼365.4°C)和较高的抗弯强度(96.1∼139.8 MPa)。当 DOPO-DBAPh 含量为 5 wt% 时,DOPO-DBAPh/EP 复合材料的垂直燃烧等级和极限氧指数(LOI)分别达到 V-0 和 29.6%。此外,锥形量热仪测试结果表明,DOPO-BAPh 的添加能明显抑制固化物在高温下的分解速率,加速致密碳层的形成。当 DOPO-BAPh 含量为 20 wt% 时,DOPO-DBAPh/EP 阻燃复合材料的总热释放率(THR)和峰值热释放率(PHRR)分别比固化 EP 降低了 38.55% 和 35.81%。总之,这项工作为合成经济、高效的阻燃剂提供了一条很好的途径,可用于制备综合性能优异的 EP 基阻燃复合材料。 亮点 开发出新型磷氮阻燃剂(DOPO-DBAPh)。 5 wt% DOPO-DBAPh 可显著提高 EP 树脂的防火安全性。 DOPO-DBAPh/EP 复合材料具有良好的热性能和机械性能。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Preparation of phosphorus-nitrogen flame retardant DOPO-DBAPh and its flame retarded epoxy-based composites

Preparation of phosphorus-nitrogen flame retardant DOPO-DBAPh and its flame retarded epoxy-based composites

Novel double DOPO-grafted phthalonitrile flame retardant (DOPO-DBAPh) has been successfully synthesized via solution reaction with amino-substituted phthalonitrile monomer, bisphenol A, paraformaldehyde and 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) as initial materials. The molecular structure of DOPO-DBAPh was investigated by FT-IR and 1H-NMR spectrum. Then, the DOPO-DBAPh was added into epoxy (EP) to construct DOPO-DBAPh/EP fire-retarding composites by casting forming method. The effect of different proportions of DOPO-DBAPh/EP fire-retarding composites on the microstructure, thermal, mechanical, flame retardancy and combustion behavior was investigated. It was found that the DOPO-DBAPh/EP fire-retarding composites have a high glass transition temperature (Tg = 156∼179°C), and also have excellent thermal stability (T5% = 331.4∼365.4°C) and high flexural strength (96.1∼139.8 MPa). When DOPO-DBAPh content is 5 wt%, the vertical burning grade and limiting oxygen index (LOI) of DOPO-DBAPh/EP composites reached V-0 and 29.6%, respectively. Furthermore, the cone calorimeter testing results showed that the addition of DOPO-BAPh can obviously inhibit the decomposition rate of cured substance at high temperature and accelerated the formation of dense carbon layer. When DOPO-BAPh content was 20 wt%, the total heat release rate (THR) and peak heat release rate (PHRR) of the DOPO-DBAPh/EP fire-retarding composites were decreased by 38.55% and 35.81% compared with that of cured EP. In a word, this work presents a good way for synthesizing economical and highly efficient flame retardant for use in the preparation of EP-based fire-retarding composites with excellent comprehensive performance.

Highlights

  • Novel phosphorus-nitrogen flame retardant (DOPO-DBAPh) is developed.
  • 5 wt% DOPO-DBAPh significantly improves the fire safety of EP resin.
  • The DOPO-DBAPh/EP composites exhibit good thermal and mechanical properties.
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来源期刊
Journal of Vinyl & Additive Technology
Journal of Vinyl & Additive Technology 工程技术-材料科学:纺织
CiteScore
5.40
自引率
14.80%
发文量
73
审稿时长
>12 weeks
期刊介绍: Journal of Vinyl and Additive Technology is a peer-reviewed technical publication for new work in the fields of polymer modifiers and additives, vinyl polymers and selected review papers. Over half of all papers in JVAT are based on technology of additives and modifiers for all classes of polymers: thermoset polymers and both condensation and addition thermoplastics. Papers on vinyl technology include PVC additives.
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