数字化生产条件下农机运行阶段生命周期管理

Sergei Leonidovich Nikitchenko, Andrey Andreevich Kapkaev, Vasily Ivanovich Yukhnov, Maria Ilyinichna Mukonina
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引用次数: 0

摘要

在农业中,机械是一种重要的生产资产。许多行业在EAM信息系统的帮助下管理使用中的机器的生命周期,从而减少非生产性停机时间。这与农业生产相关,因为机器更换时间的利用率通常很低,而在非生产时间成本的结构中,由于技术原因导致的停机时间高达30%。然而,EAM系统在国内农业工程领域并不流行,尽管它们可以用于自动化一系列工程管理任务,并且基于它们的数字解决方案为实施生产储备提供了额外的机会。本研究旨在利用EAM资讯系统,提高农机营运阶段生命周期管理的效率。研究对象是现代信息系统CMMS和EAM的发展阶段和功能,EAM与数字经济工具的集成;如何使EAM适应和改进国内农业生产的具体情况;衡量农业机械OEE整体效率的指标。研究的主题是数字化对EAM系统功能的影响;EAM对农业机械综合效率指标的影响(以联合收割机为例)。确定了EAM发展的主要阶段,并在2011年之后观察到它们与数字经济工具的整合,这将EAM转化为管理机器技术状况的智能系统类别。提出了适应国内农业综合企业条件的EAM的建议。确定了ACROS联合收割机OEE指标参考值为47%,实际运行值为19.1%。从理论上确定,使用EAM系统后,由于技术原因减少了机器停机时间,使班次利用率提高了20%,联合收割机的OEE提高了1.41倍。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Life cycle management of agricultural machinery at the operational stage in the conditions of digitalization of production
In agriculture, machinery is an important production asset. Many industries manage the life cycle of machines in use with the help of EAM information systems, which reduce unproductive downtime. This is relevant for agricultural production, since there is often a low utilization rate of machine change time, and in the structure of non-productive time costs, up to 30% is downtime due to technical reasons. However, EAM systems are not popular in the domestic agro-engineering field, while they can be used to automate a set of engineering management tasks, and digital solutions based on them contain additional opportunities for the implementation of production reserves. The purpose of the presented study is to improve the efficiency of life cycle management of agricultural machinery at the operational stage using the EAM information system. The object of research is the stages of development and functionality of modern information systems CMMS and EAM, integration of EAM with digital economy tools; ways of adapting and improving EAM to the specifics of domestic agricultural production; an indicator of the overall efficiency of the OEE of agricultural machinery. The subject of research is the impact of digitalization on the functionality of EAM systems; the impact of EAM on the indicator of the overall efficiency of agricultural machinery (on the example of combine harvesters). The main stages in the development of EAM are identified, where after 2011 their integration with the tools of the digital economy is observed, which translates EAM into the category of intelligent systems for managing the technical condition of machines. Recommendations for adapting EAM to the conditions of domestic agribusiness are proposed. The reference value of the OEE indicator for ACROS combine harvesters was determined, equal to 47%, and the value in real operation is 19.1%. It has been theoretically established that when using the EAM system, the shift time utilization ratio increases by 20%, and the OEE of combines increases by 1.41 times due to the reduction of machine downtime for technical reasons.
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