微生物植保产品小规模生产发酵装置的工程设计

V. Khodorchuk, V. Yaroshevsky
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引用次数: 0

摘要

AnnotationPurpose。基于薄壁生物反应器的微生物植物保护产品生产发酵装置的研制。方法。系统设计技术,成本效益分析,实验证明和测试结果。设计了发酵装置。它由用于营养培养基制作和进一步灭菌的升级工业灭菌器和两个薄壁发酵罐组成,可采用空气鼓泡和泵外循环两种搅拌方式运行。设备灭菌以消毒清洗和蒸煮代替。空气和水流通过过滤和紫外线辐射消毒。Conclusions1。开发了现代发酵装置FU-500的工程设计,每循环容量为500 dm3,用于进一步的设计文件开发,也用于投资项目。设计了清洗和灭菌程序支持,具体采用易拆卸管路系统;发酵容器安装的连接插座数量最少,内部没有突出的部件。与发酵复合装置CFM-420相比,目前的工程设计在技术和经济参数上有了显著的改进,特别是产能增加19%,设备重量减少47%,额定输出功率减少69%,运行成本节省60%。关键词:设计,薄壁发酵罐,简化杀菌,植物保护。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
The engineering design of fermentation unit for microbial plant protection products small-scale manufacturing
Annotation Purpose. Fermentation unit development based of thin-walled bioreactors for microbial plant protection products manufacturing. Methods. System design technique, cost-effectiveness analysis, experimental proof and tests. Results. The fermentation unit was designed. It consists of upgraded industrial sterilizer for nutrient medium making and it further sterilization, two thin-walled fermenters, which could be run in two agitation modes: air bubbling and external loop circulation by pump. Equipment sterilization was substituted by disinfect cleaning and steaming. Air and water flows were sterilized by filtration and UV-radiation. Conclusions 1. The engineering design of modern fermentation unit FU-500 with 500 dm3 per cycle capacity was developed, intended for further design documents development and also for using in investment projects. 2. The design of cleaning and sterilization procedures support was worked out, specifically easy-removal piping system was employed; fermentation vessels were fitted with minimum amount of connecting sockets and had no prominent parts inside. 3. In comparison with the fermentation complex CFM-420 the present engineering design permits technical and economical parameters significant improvement, in particular capacity increasing at 19 %, equipment weight decrease at 47 %, rated output power reduction at 69 % and 60 % operating aria save. Keywords: design, thin-walled fermenter, simplified sterilization, plant protection.
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