消除热塑性材料引起的3D打印误差的实时跟踪系统设计

Samet Çiklaçandir, S. Çulha, Y. Isler
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引用次数: 0

摘要

基于熔丝制造(FFF)技术的3D打印机经常遇到与材料相关的打印错误。当使用的材料进行调查时,PLA, ABS和尼龙等材料通常以合理的价格首选。然而,由于材料之间的机械特性差异,可能会出现印刷问题。造成这种情况的主要原因是材料特性、熔化温度和挤出速度等参数。这些错误会导致灯丝断裂、喷嘴堵塞和灯丝从灯架上脱落等问题。因此,细丝流动被中断,打印过程继续进行,而不会挤压细丝,因为3D打印机无法检测到这种流动。市场上的3D打印机没有一个系统来检测可能的打印错误。因此,在本研究中,系统设计通过负载传感器测量灯丝重量,并通知用户已执行。3D打印机可以通过开发的系统提前发现可能出现的错误,从而可以停止打印过程,防止电力消耗和时间损失。此外,使用的数量和剩余的细丝,这在3D打印机中还不常见,可以由用户跟踪。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Design of a Real-Time Tracking System to Eliminate 3D Printing Errors Caused by Thermoplastic Materials
Material-related printing errors are frequently encountered in 3D printers based on the Fused Filament Fabrication (FFF) technology. When the materials used are investigated, materials such as PLA, ABS, and Nylon are generally preferred at affordable prices. However, printing problems may occur due to the mechanical characteristics difference between the materials. Among the main reasons for this are parameters such as material characters, melting temperature, and extrusion speed. These errors cause problems such as filament breaking, nozzle clogging, and filament falling out of the holder. As a result, the filament flow is interrupted, and the printing process continues without extrusion of the filament because the 3D printer cannot detect this flow. 3D printers on the market do not have a system to detect possible printing errors. Therefore, in this study, a system design measures the filament weight via a load sensor and informs the user has been performed. 3D printers could stop the printing process since they can detect possible errors in advance with the developed system and prevent electricity consumption and time loss. In addition, the amount of used and remaining filaments, which are not yet common in 3D printers, can be followed by the user.
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