通过改性聚合物粘结剂提高玻璃纤维塑料增强材料的耐腐蚀性能

P. Bilym, P. Firsov, S. Nadtochiy
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摘要

研究了提高玻璃纤维与环氧酸酐粘结剂复合增强材料耐腐蚀性能的问题。采用针挤压法制备了复合材料增强材料。玻璃纤维均匀分布在管道中,并浸渍在以环氧树脂为基础的聚合物粘合剂中。根据复合增强的工艺模式,将酚醛改性剂在聚合物粘结剂中的用量提高到5%。随着改性剂含量的进一步增加,环氧基的转化率不超过70%,急剧降低了材料的使用特性。复合材料中聚合物粘结剂与玻璃增强剂的总比为~ 60÷40。在低浓度的聚合物改性剂(高达5 wt. parts)下,排序和化学接枝过程导致系统中分子组的压实,这在我们的情况下是novolach和resol类型的酚醛树脂的特征。同时,在生产工艺条件下,这类材料的内应力急剧增加,导致表面缺陷(微裂纹)的形成。在裂纹或缺陷的尖端,钠离子或其他阳离子在水的作用下发生水解形成金属氢氧化物,金属氢氧化物又引起硅氧烷键的水解,从而削弱二氧化硅的网状结构。实验活化能与钠离子在玻璃中扩散的活化能一致。但玻璃在裂纹发生前的塑性变形很小,应力不是均匀分布的,而是沿着弱中心开裂。得到的数据表明,碱环境的作用导致复合材料的质量损失增加,无论是未改性的还是用传统酚醛树脂改性的。反过来,这确保了碱对材料体积的高度渗透,从而接触到增强纤维并造成随后的破坏。为提高环氧酸酐粘结剂基复合增强材料的耐腐蚀性能,建议使用活性含硫酚醛改性剂。它的作用是基于在混凝土的碱性环境中保持玻璃纤维的允许整体度的能力、弹性模量和必要的强度。关键词:复合聚合物增强,玻璃纤维,碱性环境,酚醛改性剂。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
INCREASING OF THE CORROSION RESISTANCE OF FIBERGLASS PLASTIC REINFORCEMENT THROUGH MODIFICATION OF THE POLYMER BINDER
The issue of increasing the corrosion resistance of composite reinforcement, based on glass fiber and epoxy anhydride binder, is considered. The proposed samples of composite reinforcement were manufactured by needle extrusion technology. Glass fibers were evenly distributed in the channels and impregnated with a polymer binder based on epoxy resin. The amount of phenolic modifier in the polymer binder, according to the technological mode of obtaining composite reinforcement, was brought up to 5%. With a further increase in the content of the modifier, the degree of conversion of epoxy groups was no more than 70%, which sharply reduced the operational characteristics of the material. The overall ratio of polymer binder and glass reinforcement in the composite was ~ 60÷40. It was established that at low concentrations of the polymer modifier (up to 5 wt. parts), the processes of ordering and chemical grafting lead to compaction of the molecular grouping in the system, which in our case is characteristic of phenolic resins of the novolach and resol types. At the same time, under the conditions of the production technology, internal stresses in materials of this type increase sharply, which leads to the formation of surface defects (microcracks). At the tip of a crack or defect, sodium ions or other cations under the action of water undergo hydrolysis to form metal hydroxide, which, in turn, causes hydrolysis of siloxane bonds, thus weakening the mesh structure of silicon dioxide. The experimental activation energy was identified with the activation energy of sodium ion diffusion in the glass mass. But the plastic deformation of the glass in the region before the crack is very small, and instead of a uniform distribution of stress, the material cracks along the weakened centers The obtained data indicate that the action of the alkaline environment causes an increased loss of mass of the composite, both for the unmodified and for those modified with traditional phenolic resins. In turn, this ensures a high degree of penetration of alkalis into the volume of the material, access to reinforced fibers with their subsequent damage. To increase the corrosion resistance of composite reinforcement based on an epoxy anhydride binder, it is advisable to use a reactive sulfur-containing phenolic modifier. Its action is based on the ability to maintain the permissible monolithicity of fiberglass in the alkaline environment of concrete, the modulus of elasticity and necessary strength. Keywords: composite polymer reinforcement, fiberglass, alkaline environment, phenolic modifier.
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