Improving the Overall Equipment Effectiveness (OEE) of Drum Testing Machine in Laboratory of Tire Manufacturing Using FMEA and PFMEA

Drum testing is equipment to test tire capability in the highway prototype in the tire company. Overall Equipment Effectiveness (OEE) is used to measure the productivity of the equipment. OEE has declined and has not achieved the target from Jun 2019 until June 2020. The objectives of this research are to determine the fixed parameter in the OEE calculation at the Drum Testing and to increase the OEE for achieving the company target. Process Failure Mode Effects Analysis (PFMEA) and Failure Mode Effects Analysis (FMEA) help to identify potential failure mode and its consequences, and formulate a solution to achieve the OEE target by improving the drum testing machine. Furthermore, an ideal target should be customized based on the manufacturing year and brand of the machine. This research showed PFMEA and FMEA successfully improve the OEE efficiency for five machines increases the average OEE from 53.6% to 67.2%.