S. L. Chua, A. Razzaq, K. H. Wee, K. Li, H. Yu, C. Tan
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3D CMOS-MEMS stacking with TSV-less and face-to-face direct metal bonding
CMOS readout circuit is stacked on MEMS accelerometer using face-to-face (F2F) direct metal bonding. F2F bonding provides smaller form factor, latency, and power consumption. The CMOS chip acts as an active cap that encapsulates and provides interconnect routing to the MEMS chip. Metal bonding (Al-Au) was achieved at 300°C/10min/50N. The bond quality meets the requirements during shear and helium leak tests. The stacked CMOS/MEMS chip is verified to be functional and sustains shock test of 500g.