4615钢链因焊接缺陷而断裂

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引用次数: 0

摘要

一个由16毫米直径的4615钢制成的电阻焊链环在使用13个月后,在将9070公斤的钢坯放入轨道车辆时发生故障。在焊接处断裂的连杆内部发现了典型的疲劳滩痕。在对断口进行金相检查时,发现焊缝区有裂纹(深达1.2毫米)。裂纹中充满了水垢,表明它们是在连杆电阻焊时形成的。因此,该缺陷归因于焊缝缺陷,焊缝缺陷作为应力源引发了疲劳失效。制造商改变了焊接方法,将所有链条替换为无缺陷链条。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Fracture of a 4615 Steel Chain Link Because of a Weld Defect
A resistance-welded chain link made from 16 mm diam 4615 steel failed while lowering a 9070 kg load of billets into a rail car after being in service for 13 months. Beach marks, typical of fatigue were found to have originated at the inside of the link which broke at the weld. Cracks in the weld zone (up to 1.2 mm deep) were revealed during metallographic examination of a section through the fracture surface. The cracks were filled with scale which indicated that they had formed during resistance welding of the link. The defect was thus attributed to the weld defects which initiated the fatigue failure by acting as stress raisers. The welding method was changed by the manufacturer and all chains were replaced with defect free chains.
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