基于集成PCB绕组变压器的高频CLLLC双向串联谐振变换器DAB

Sheng-yang Yu, C. Hsiao, Jack Weng
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引用次数: 5

摘要

本文提出了一种独特的集成印刷电路板绕组变压器,用于高效率、高功率密度的电容-电感-电感-电感-电容串联谐振双有源桥式变换器(CLLLC-SRes-DAB),并讨论了CLLLC-SRes-DAB的设计要点。为了最大限度地减少铁芯体积、变压器绕组内电容(CTX)和气隙附近边缘磁通造成的涡流损耗,对串联电感和变压器的绕组结构、铁芯布置和散热器形状进行了精心设计。建立了一个具有500kHz串联谐振频率的6.6kW CLLLC-SRes-DAB样机,以评估所提出的变压器的性能。在这个6.6kW CLLLC-SRes-DAB设计中,峰值效率达到98%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
A High Frequency CLLLC Bi-directional Series Resonant Converter DAB Using an Integrated PCB Winding Transformer
A unique integrated printed circuit board winding transformer has been proposed in this paper to be used in a high efficiency, high power density capacitor-inductor-inductor-inductor-capacitor series resonant dual active bridge converter (CLLLC-SRes-DAB) and key design considerations for CLLLC-SRes-DAB are addressed. Winding structure, core arrangement of the series inductor and transformer, and the shape of heatsink are carefully designed in order to minimize core volume, transformer intra-winding capacitance (CTX), and eddy current losses caused by fringing flux near air gaps. A 6.6kW CLLLC-SRes-DAB prototype with a 500kHz series resonant frequency has been built to evaluate the performance of the proposed transformer. 98% peak efficiency is achieved in this 6.6kW CLLLC-SRes-DAB design.
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