标准化和精益生产方法在机械制造企业管理体系开发中的应用

I. V. Emanakov, Sergei A. Ovchinnikov
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摘要

本文考虑了现代机械制造企业管理流程组织的特点。已经确定,为了提高组织科学先进产品生产的效率和效果,有必要统一解决产品生命周期各个阶段生产管理问题所使用的原则和工具。精益生产的概念、方法和工具在机械制造企业管理系统开发中的适用性得到了证实。对精益生产领域国家标准化的法规和技术基础进行了系统的分析。确定了精益生产工具和方法标准化文件分组的分类特征。简要介绍了建立精益生产管理体系的主要标准及其要求的相互联系。建立了机械制造企业生产系统模型,该模型包括以下组织要素:管理目标和任务、管理对象和管理主体、管理层次、外部和内部需求、流程。该模型使我们能够形成一种基于标准化的优化方法来提高管理流程的效率。对机械制造企业在科学先进产品的开发、生产和供应领域的生产系统发展水平进行了分析。根据分析结果,确定了影响企业生产系统的关键过程:策划、物质技术支持、工具支持、生产。提出了一个机器制造企业生产系统的发展概念,该概念以平衡记分卡的方法为基础,涉及组织活动的关键领域:发展潜力、外部环境、过程和管理制度、财务结果。提出的概念考虑到现代科学先进生产的特点。该概念的实际实施允许以较低的单位生产成本组织灵活的生产机制。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Application of Standardization and Lean Production Methods for the Development of Management Systems at Machine-Building Enterprises
Particular features of the organization of management processes at modern machine-building enterprises are considered in this paper. It has been established that in order to increase the efficiency and effectiveness of organizing the production of scientifically advanced products, it is necessary to unify the principles and tools used in solving production management problems at all stages of the product life cycle. The applicability of the concept, methods, and tools of lean production for the development of management systems of machine-building enterprises has been substantiated. A systematic analysis of the regulatory and technical base of national standardization in the field of lean production has been carried out. The classification features for the grouping of documents on the standardization of tools and approaches of lean production have been determined. A brief description of the main standards and the interconnections of their requirements when building a lean production management system is presented. A model of the production system of a machine-building enterprise has been formalized, which includes the following organizational elements: goals and tasks of management, objects and subjects of management, levels of management, external and internal requirements, processes. The model allows us to form an optimal approach to improving the efficiency of management processes based on standardization. The analysis of the level of development of production systems of machine-building enterprises in the field of development, production, and supply of scientifically advanced products has been carried out. Based on the results of the analysis, the key processes affecting the production system of the enterprise have been identified: planning, material and technical support, instrumental support, production. A development concept for the production system of a machine-building enterprise has been proposed, which is based on the methodology of Balanced Scorecard on the key areas of the organization's activities: development potential, external environment, processes and management system, financial results. The proposed concept takes into account the peculiarities of modern scientifically advanced production. The practical implementation of the concept allows for the organization of flexible production mechanisms with a low production unit cost.
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