解决电机振动问题的解析方法

W. Finley, M. Hodowanec, W.G. Holter
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引用次数: 254

摘要

振动问题在感应电机可以非常令人沮丧,并可能导致大大降低可靠性。在所有的操作和制造过程中,避免或最小化停机时间是必要的。如果确实发生了问题,问题的根源会被迅速识别和纠正。有了适当的知识和诊断程序,通常可以迅速查明振动的原因。由于不了解振动的根本原因,往往会得出错误的结论。这可能导致试图修复错误诊断的问题,在此过程中花费大量的时间和金钱。利用适当的数据收集和分析技术,可以发现振动的真正来源。这包括但不限于:电不平衡;机械不平衡电机、联轴器或驱动设备;机械效应——松动、摩擦、轴承等;外部效应——底座、驱动设备、不对中等;共振、临界转速、簧片临界等。一旦了解了电机中的电气和机械相互作用,以及外部部件对电机明显振动的影响,识别故障部件通常就很简单了。本文为快速理解和解决这类问题提供了一种分析方法。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
An analytical approach to solving motor vibration problems
Vibration problems in induction motors can be extremely frustrating and may lead to greatly reduced reliability. It is imperative, in all operations and manufacturing processes that down time is avoided or minimized. If a problem does occur the source of the problem is quickly identified and corrected. With proper knowledge and diagnostic procedures, it is normally possible to quickly pinpoint the cause of the vibration. All too often erroneous conclusions are reached as a consequence of not understanding the root cause of the vibration. This may result in trying to fix an incorrectly diagnosed problem, spending a significant amount of time and money in the process. By utilizing the proper data collection and analysis techniques, the true source of the vibration can be discovered. This includes, but is not limited to: electrical imbalance; mechanical unbalance-motor, coupling, or driven equipment; mechanical effects-looseness, rubbing, bearings, etc., external effects-base, driven equipment, misalignment, etc., resonance, critical speeds, reed critical etc. Once the electrical and mechanical interactions in a motor are understood, and the influence external components have on the apparent motor vibration, identification of the offending component is usually straightforward. This paper provides an analytical approach for expeditiously understanding and solving these types of problems.
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