拉伸位移作用下高强度环焊缝的应变集中

J. Shuai, Yinhui Zhang, Zhiyang Lv, Y. Shuai
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引用次数: 1

摘要

自本世纪初以来,中国的高等级管道已占多数。在山区等地,由于地质灾害和施工活动的干扰,一些管道发生了地面运动。应变能力对于保证受拉位移作用的管道安全运行具有重要意义。然而,应变能力不取决于管体,而取决于环焊缝,因为环焊缝总是不均匀的。应变集中可能发生在材料提前屈服的地方。因此,环焊缝对管体的强度匹配对管道的应变能力有很大影响。通常,环焊缝设计为过匹配,以防止应变集中。然而,在管道工程中,管体的实际强度可能远远高于规定的最小屈服应力,导致环焊缝实际上不匹配。此外,即使在过匹配的环焊缝中,热影响区也可能存在软化区。本文对X80环焊缝进行了拉伸试验。利用试样的全场应变得到焊缝、管体和热影响区局部本构关系。实验结果表明,样品匹配不足。基于试件局部本构特性分析结果,建立了X80管道环焊缝在拉伸应变和内压作用下的有限元模型。结果表明:在不匹配的环焊缝焊缝区出现应变集中,在匹配过的环焊缝软化区出现应变集中。在应变超过一定极限的情况下,内压对应变集中有影响。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
The Strain Concentration of High Strength Girth Weld Subjected to Tensile Displacement
High grade pipelines have been the majority in China since the beginning of this century. Some pipelines in mountainous area and other places experienced the ground movement because of geohazards and the disturb of construction activities. The strain capacity is important to keep pipelines subjected to tensile displacement in safe. However, the strain capacity does not depend on the pipe body but on the girth weld because the girth weld is always non-homogeneous. The strain concentration may happen where material yields in advance. Therefore, the strength matching of the girth weld towards pipe body can greatly affects strain capacity of pipelines. Generally, girth weld is designed to over-matching to prevent the strain concentration. However, in pipeline engineering, actual strength of pipe body may be much higher than the specified minimum yield stress, leading the girth weld to be under-matching in fact. In addition, even in over-matching girth weld, there may be softening zone in HAZ. In this paper, the tensile tests of X80 girth weld were performed. Local constitutive relations at the weld, pipe body and HAZ were obtained by using the whole field strain on the specimens. The experiment showed under-matching in the specimen. Based on the results of local constitutive properties of the specimen, the finite element model of X80 pipeline girth weld subjected to tensile strain and inner pressure was established. It demonstrated that strain concentration happened in weld area in under-matching girth weld and softening zone in over-matching girth weld. Inner pressure has an impact on strain concentration in a case that strain exceed the certain limit.
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