2 DOF Compliant 3D-PLE System Demonstrating Fundamentals of Vibrations and Passive Vibration Isolation

Mechanical engineering students often learn the fundamentals of vibrations along with the time response of underdamped, critically damped, and overdamped systems in machine dynamics and vibrations courses without any validation or visualization through hands-on experimental learning activities. As these courses are highly theoretical, students find it difficult to connect theory to practical fundamentals such as modeling of a mechanical system, finding components of the system using experimental data, designing a system to achieve a desired response, or designing a passive vibration isolator to reduce transmitted vibrations on a primary system. Further, available educational laboratory equipment demonstrating vibrations, dynamics and control is expensive, bulky, and not portable. To address these issues, we developed a low-cost, 3D printed, portable laboratory equipment (3D-PLE) system consisting of primary and secondary carts, rail, linear actuator, Arduino, and compliant flexures connecting the carts. Most of the educational systems consist of a mass limited to 1DOF motion and multi-degrees of freedom systems can be created using mechanical springs. However, in real-world applications oscillations in a system are not necessarily due to mechanical springs. Anything flexible, or thin and long, can be represented by a spring as seen in torsional systems. We incorporated 3D printed and two monolithically designed rigid arms connected with a flexure hinge of various stiffness. The carts are designed in a way such that two flexible links can be attached from both sides and allow more loads to be added on each cart. The system can be utilized to demonstrate fundamentals of vibrations and test designs of passive isolators to dampen the oscillations of the primary cart.