Effects of Different Orientation Angle, Size, Surface Roughness, and Heat Curing on Mechanical Behavior of 3D Printed Cement Mortar With/Without Glass Fiber in Powder-Based 3DP.

IF 2.3 4区 工程技术 Q3 ENGINEERING, MANUFACTURING
3D Printing and Additive Manufacturing Pub Date : 2023-04-01 Epub Date: 2023-04-12 DOI:10.1089/3dp.2021.0067
Pshtiwan Shakor, Shami Nejadi, Gavin Paul, Nadarajah Gowripalan
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引用次数: 0

Abstract

Powder-based (inkjet) three-dimensional printing (3DP) technology presents great promise in the construction industry. The capacity to build complex geometries is one of the most appealing features of the process without formwork. This article focuses on the vital aspect of using a modified powder (CP) instead of commercial powder (ZP 151). It also discusses the effects of the size of specimens and the curing process of 3DP specimens. This article presents not only the improved mechanical properties of the mortar that are revealed through a heat-curing procedure but also the properties of the reinforced mortar with chopped glass fibers. Experiments are conducted on cubic printed mortar specimens and cured in an oven at different temperature regimes. Tests show that 80°C is the optimum heat-curing temperature to attain the highest compressive and flexural strength of the specimens. The orientation angle has a significant effect on the mechanical behavior of printed specimens. Therefore, specimens are prepared by printing at different orientation angles to compare the mechanical properties of common construction materials. Powder-based 3DP has three planes (XY, XZ, and YZ) along which a load can be applied to the specimen. The mechanical strength in each direction across each plane is different, making it an anisotropic material. For CP specimens, the highest compressive strength was obtained using a 0° rotation in the printing orientation of the XY plane. For shear strength, a 45° orientation gave the optimum result, while for tensile and flexural strength, a 0° orientation provided the highest values. The optimum strength for ZP 151 specimens in compression, shear, tension, and bending was obtained by printing with orientation angles of 0°, 30°, 0°, and 0°, respectively. Finally, laser scanning of the printed specimens has been conducted so the surface roughness profiles for the 3DP specimens of ZP 151 and CP can be compared and presented.

不同方向角度、尺寸、表面粗糙度和热固化对基于粉末的 3DP 中含/不含玻璃纤维的 3D 打印水泥砂浆力学行为的影响
粉末(喷墨)三维打印(3DP)技术在建筑行业大有可为。无需模板即可构建复杂几何形状的能力是该工艺最吸引人的特点之一。本文重点讨论了使用改性粉末(CP)而非商业粉末(ZP 151)的重要方面。文章还讨论了试样尺寸和 3DP 试样固化过程的影响。本文不仅介绍了通过热固化程序改善的砂浆机械性能,还介绍了使用切碎玻璃纤维增强砂浆的性能。实验在立方体打印砂浆试样上进行,并在烘箱中以不同温度条件固化。试验表明,80°C 是获得试样最高抗压和抗折强度的最佳热固化温度。取向角对印刷试样的机械性能有很大影响。因此,以不同的取向角打印制备试样,以比较常见建筑材料的机械性能。粉末 3DP 有三个平面(XY、XZ 和 YZ),可以沿这三个平面对试样施加负载。每个平面上每个方向的机械强度都不同,因此它是一种各向异性材料。对于 CP 试样,在 XY 平面的印刷方向上旋转 0°,可获得最高的抗压强度。就剪切强度而言,45° 方向的旋转可获得最佳结果,而就拉伸和弯曲强度而言,0° 方向的旋转可获得最高值。ZP 151 试样的最佳压缩、剪切、拉伸和弯曲强度分别由 0°、30°、0° 和 0° 的印刷方向角获得。最后,对打印的试样进行了激光扫描,以便对 ZP 151 和 CP 的 3DP 试样的表面粗糙度曲线进行比较和展示。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
3D Printing and Additive Manufacturing
3D Printing and Additive Manufacturing Materials Science-Materials Science (miscellaneous)
CiteScore
6.00
自引率
6.50%
发文量
126
期刊介绍: 3D Printing and Additive Manufacturing is a peer-reviewed journal that provides a forum for world-class research in additive manufacturing and related technologies. The Journal explores emerging challenges and opportunities ranging from new developments of processes and materials, to new simulation and design tools, and informative applications and case studies. Novel applications in new areas, such as medicine, education, bio-printing, food printing, art and architecture, are also encouraged. The Journal addresses the important questions surrounding this powerful and growing field, including issues in policy and law, intellectual property, data standards, safety and liability, environmental impact, social, economic, and humanitarian implications, and emerging business models at the industrial and consumer scales.
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