Hygrothermal performance of a brick wall with interior insulation in cold climate: Vapour open versus vapour tight approach

Abstract

Interior insulation of historic buildings is well-studied in Central Europe; however, their conclusions might not be directly applicable to colder climates. Heat, air and moisture (HAM) modelling can be a valuable tool for studying those solutions in different conditions. Recently, incorporating the capillary condensation redistribution (CCR) test into the material characterization process has shown to cause dramatic improvement in correlating hygrothermal modelling results to measurements in certain situations. It is also noteworthy, that the HAM modelling errors made using material data from conventional characterization process can be severely non-conservative. In this article a parametric study of a 51 cm thick mass masonry wall is undertaken to determine the effect of the improved material properties on the reliability of a vapour open ‘capillary active’ autoclaved aerated concrete (AAC) and calcium silicate (CaSi) interior insulation solutions and to compare them to a vapour tight insulation system. A 49-year real weather dataset from Estonia is used. The results show that compared to conventionally characterized material properties the CCR-optimized material data causes more critical conditions directly behind the interior insulation, while having a similar performance in the exterior part of the masonry. The differences occur close to the performance limits and highlight the importance of using the CCR test in material characterization process. The vapour tight and vapour open systems showed a very similar impact on the freeze-thaw cycles and on the maximum ice saturation of the exterior part of the masonry. The vapour open solutions perform better than the vapour tight PIR in terms of frost damage and possible mould growth behind the insulation – even though the advantage has been reduced when using the CCR-optimized material data. Regardless of the insulation solution, a case-specific approach is still required to avoid damaging the original wall and/or the added insulation system.