Carbon nanostructure growth: new application of magnetron discharge

Abstract

Purpose: The application of a common magnetron discharge to the growth of carbon nanostructures is studied. The simplicity of the proposed technique can be beneficial for the development of new plasma reactors for large-scale production of carbon nanostructures. Design/methodology/approach: Graphite cathode was treated by carbon-containing powder accelerated by use of nozzle, and then aged in hydrogen. Superposition of glow and arc discharges was obtained, when putting the cathode under the negative biasing with respect to the walls of a vacuum chamber. The pulsed discharge was preserved through the whole time of treatment. This process was explained in terms of interaction of glow discharge plasma with a surface of the cathode made of non-melting material. Findings: The plasma treatment resulted in generation of the diverse nanostructures confirmed by SEM and TEM images. Spruce-like nanostructures and nanofibers are observed near the cathode edge where the plasma was less dense; a grass-like structure was grown in the area of “race-track”; net-like nanostructures are found among the nanofibers. These findings allow concluding about the possible implementation of the proposed method in industry. Research limitations/implications: The main limitation is conditioned by an explosive nature of nanostructure generation in arcs; thus, more elaborate design of the setup should be developed in order to collect the nanospecies in the following study. Practical implications: High-productivity plasma process of nanosynthesis was confirmed in this research. It can be used for possible manufacturing of field emitters, gas sensors, and supercapacitors. Originality/value: Synthesis of carbon nanostructures is conducted by use of a simple and well-known technique of magnetron sputtering deposition where a preliminary surface treatment is added to expand the production yield and diversity of the obtained nanostructures.