New Downhole Sand Entry Detection Technology Leads Directly to Successful Remedial Work and Additional Oil Production

Abstract

The consequences of sand production are often disadvantageous to the short and long-term productivity of the well. Although some wells routinely experience controllable sand production, these are the exception rather than the rule. Sand production and its management over the life of the well is not an attractive situation but is often essential to extract the resource. Knowing the root cause behind sand inflow in a well and the possible results can inform an appropriate strategy to safely extract as much of the resource as possible. The sands in such reservoir units often have high permeability and are mechanically weak and prone to sand production. The producing wells are often completed with gravel-packed completions for efficient sand control. Most of the wells have multi-zone completions for better productivity but this further complicates reservoir characterization. This paper describes the first use of downhole sand impact detection technology in such fields. The sand detection technology integrates the fully digitized high-resolution acquisition with signal processing and interpretation algorithm to enhance the sand particle detections as small as 0.1 mm in diameter and up to 1,500 impacts per second. The tool is designed to immune the sensors from any background noise and gas/liquid jetting effect. A combination of production logging tools (PLT) and the sand impact detection tool, was used to understand four phase zonal contributions (gas, oil, water and sand) and pinpoint sand entry in these cases. Results exceeded expectations and the ability for the sand detection tool to accurately detect the point of sand entry enabled immediate intervention to eliminate sand production in these case studies. One of them also resulted in increased production of 7.4kb/d oil without any sand flow and with greatly reduced gas-oil ratio as compared to pre-intervention production. The work clearly demonstrates the practical and effective use of downhole sand impact detection with new sand detection technology to identify and isolate sand production in wells. The innovative tool design makes it feasible to detect even small sand particles in adverse wellbore conditions and varied production rates, thus adding a detection of the fourth phase in an otherwise three phase production log.