Research on Thermal Calculation and End Winding Heat Conduction Optimization of Low Speed High Torque Permanent Magnet Synchronous Motor

Abstract

Because of its simple structure, large torque and high efficiency, permanent magnet synchronous motor of low speed and high torque is widely adopted in many fields. In this paper, a 394.5kW mining low-speed high-torque permanent magnet synchronous motor (LSHTPMSM) is regarded as the study object. According to the physical model, a three-dimensional equivalent heat transfer temperature field calculation model of the motor is built to simulate the temperature distribution of the motor under rated conditions. In terms of the serious issue of stator winding temperature increase of permanent magnet synchronous motor of low speed and high torque, the heat conduction optimization of the end of the stator winding is studied, which enhances the heat dissipation effect of the stator end winding, effectively reduces its temperature increase and temperature gradient with the winding in the slot, and improves the practical efficiency and service life of the motor. Finally, the motor temperature rise test platform is constructed for the verification of the feasibility of the optimization scheme, which provides a reference direction for the heat dissipation optimization of permanent magnet synchronous motor of low speed and high torque.