Application of a Statistical Approach to the Process Development of Futibatinib by Employing Quality-by-Design Principles. Part 2: Development of Design Space for Impurities Using the Response Surface Methodology
{"title":"Application of a Statistical Approach to the Process Development of Futibatinib by Employing Quality-by-Design Principles. Part 2: Development of Design Space for Impurities Using the Response Surface Methodology","authors":"Yasunori Abe*, Kosuke Emori","doi":"10.1021/acs.oprd.1c00146","DOIUrl":null,"url":null,"abstract":"<p >This study aims to construct a design space of impurities for risk assessment based on the quality-by-design concept through focusing on the design of experiment and statistical analysis. First, we identify multiple regression equations for critical process parameters of impurities using face-centered composite design, which is a type of response surface methodology. Next, a design space is constructed by these prediction models for analyzing the risk of the impurities. Finally, this risk is evaluated by process understanding and control ranges in the construction of a control strategy. This study proves that the commercial manufacturing method is a robust process and futibatinib can be stably produced.</p>","PeriodicalId":55,"journal":{"name":"Organic Process Research & Development","volume":"26 1","pages":"56–71"},"PeriodicalIF":3.5000,"publicationDate":"2022-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"1","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Organic Process Research & Development","FirstCategoryId":"92","ListUrlMain":"https://pubs.acs.org/doi/10.1021/acs.oprd.1c00146","RegionNum":3,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"CHEMISTRY, APPLIED","Score":null,"Total":0}
引用次数: 1
Abstract
This study aims to construct a design space of impurities for risk assessment based on the quality-by-design concept through focusing on the design of experiment and statistical analysis. First, we identify multiple regression equations for critical process parameters of impurities using face-centered composite design, which is a type of response surface methodology. Next, a design space is constructed by these prediction models for analyzing the risk of the impurities. Finally, this risk is evaluated by process understanding and control ranges in the construction of a control strategy. This study proves that the commercial manufacturing method is a robust process and futibatinib can be stably produced.
期刊介绍:
The journal Organic Process Research & Development serves as a communication tool between industrial chemists and chemists working in universities and research institutes. As such, it reports original work from the broad field of industrial process chemistry but also presents academic results that are relevant, or potentially relevant, to industrial applications. Process chemistry is the science that enables the safe, environmentally benign and ultimately economical manufacturing of organic compounds that are required in larger amounts to help address the needs of society. Consequently, the Journal encompasses every aspect of organic chemistry, including all aspects of catalysis, synthetic methodology development and synthetic strategy exploration, but also includes aspects from analytical and solid-state chemistry and chemical engineering, such as work-up tools,process safety, or flow-chemistry. The goal of development and optimization of chemical reactions and processes is their transfer to a larger scale; original work describing such studies and the actual implementation on scale is highly relevant to the journal. However, studies on new developments from either industry, research institutes or academia that have not yet been demonstrated on scale, but where an industrial utility can be expected and where the study has addressed important prerequisites for a scale-up and has given confidence into the reliability and practicality of the chemistry, also serve the mission of OPR&D as a communication tool between the different contributors to the field.