Concept evaluation of a P2 MHEV SUV: application for possible EU7 boundaries

Abstract

In this work, the experimental results that appeared in the recent published article “Current experimental developments in 48 V-based CI-driven SUVs in response to expected future EU7 legislation” are used to create a proper system simulation model with the simulation platform AVL CRUISE\(^\text {TM}\) M. This simulation model is then used to perform a system validation in order to evaluate the configuration with a straight-four compression ignition (CI) engine and the selected exhaust aftertreatment system (EAS). The mild hybrid electric vehicle (MHEV) has an 48 V P2 architecture and an 8-gear dual-clutch transmission (DCT) as a powertrain configuration. In addition to evaluating the 48 V potential, the simulation is performed with a conventional 12 V configuration, but also including an electrically heated catalyst (EHC). As boundary conditions for the simulation, we use the different engine operating mode (EOM) calibrations from the test bed to trigger the dedicated operation modes of the internal combustion engine (ICE). For the exhaust aftertreatment system (EAS), an optimization loop is performed to obtain a layout which will be near a serial production. This includes optimizing the heat losses and reducing the thermal mass of the canning. Beside the plant models, a hybrid control unit (HCU) is used, which includes an exhaust aftertreatment system coordinator (EASC). With these functionalities, the EOMs, electrically heated catalyst (EHC), electric machine (EM) and dosing control unit (DCU) are optimized to obtain the lowest possible nitrogen oxides (NO_x) with an carbon dioxide (CO\(_{2}\)) reduction potential. The targets for the emission limits are defined on the basis of the available information from the Consortium for ultra-Low Vehicle Emissions (CLOVE) and International Council on Clean Transportation (ICCT) proposals.