Incompatible thermal deformation of interlayers and corresponding damage mechanism of high-speed railway track structure

Guotang Zhao , Lei Zhao , Yu Liu
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Abstract

In the service period, the instability of ballastless track bed are mostly related to the damage of interlayers which are mainly resulted from the incompatible thermal deformation of interlayers. The temperature field within the ballastless track bed shows significant non-uniformity due to the large difference in the materials of various structure layers, leading to a considerable difference in the force bearing of different structure layers. Unit Ballastless Track Bed (UBTB) is most significantly affected by temperature gradient. The thermal deformation of interlayers within UBTB follows the trend of ellipsoid-shape buckling under the effect of the temperature gradient, resulting in a variation of the contact relationship between structure layers and a significant periodic irregularity on the rail. When the train travels on the periodically irregular rail, the structure layers are locally contacted, and the contact zone moves with the variation of the wheel position. This wheel-followed local contact greatly magnifies the interlayer stress, causes interlayer damage, and leads to a considerable increase in the bending moment of the track slab. Continuous Ballastless Track Bed (CBTB) is most significantly affected by the overall temperature variation, which may cause damage to the joint in CBTB. Under the combined action of the overall temperature rise and the temperature gradient, the interlayer damage continuously expands, resulting in bonding failure between structural layers. The thermal force in the continuous track slabs will cause the up-heave buckling and the sudden large deformation of the track slab, and the loss of constraint boundary of the horizontal stability. For the design of a ballastless track structure, the change of bearing status and structural damage related to the incompatible thermal deformation of interlayers should be considered.

高速铁路轨道结构夹层不协调热变形及损伤机理
在服役期间,无砟轨道床的失稳主要与夹层的破坏有关,而夹层的不相容热变形是造成夹层破坏的主要原因。由于各结构层材料差异较大,无碴轨道床内温度场表现出明显的非均匀性,导致不同结构层的受力差异较大。温度梯度对机组无砟轨道床的影响最为显著。在温度梯度的作用下,UBTB内部层间的热变形遵循椭球形屈曲的趋势,导致结构层之间的接触关系发生变化,钢轨上出现明显的周期性不规则。列车在周期性不规则轨道上行驶时,各结构层之间存在局部接触,接触区随车轮位置的变化而移动。车轮跟驰局部接触极大地放大了层间应力,造成层间损伤,导致轨道板弯矩显著增大。连续无碴轨道床受整体温度变化的影响最为显著,温度变化可能导致连续无碴轨道床的接头损坏。在整体温升和温度梯度的共同作用下,层间损伤不断扩大,导致结构层间粘结失效。连续轨道板中的热力会引起轨道板的上隆起屈曲和突然大变形,使轨道板失去水平稳定的约束边界。在无砟轨道结构设计中,应考虑夹层不相容热变形引起的承载状态变化和结构损伤。
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