E. O Oke , O Adeyi , B. I Okolo , J. A Adeyi , D Nnabodo , Chiamaka Joan Ude , O. O Ajala , S. E Okhale , Jude A. Okolie , J. A Otolorin , B. K Adeoye , A. S Anyanwu
{"title":"Solid-liquid microwave-assisted extraction of bioactive extract recovery from Hunteria umbellata seeds: Non-mechanistic modelling, bi-objective optimization, HPLC finger printing and scale-up techno-economics with sensitivity analysis","authors":"E. O Oke , O Adeyi , B. I Okolo , J. A Adeyi , D Nnabodo , Chiamaka Joan Ude , O. O Ajala , S. E Okhale , Jude A. Okolie , J. A Otolorin , B. K Adeoye , A. S Anyanwu","doi":"10.1016/j.clce.2023.100097","DOIUrl":null,"url":null,"abstract":"<div><p>Previous investigations reported evaluation of biological, therapeutic and pharmacological activities of phenolic bioactive extract from <em>Huntaria Umbellate</em> Seed (HUS). However, process modelling and optimization, upscaling as well as techno-economic evaluation of Microwave-Assisted Extraction (MAE) of HUS are seldom documented in the literature. Therefore, this study presents black-box modelling, optimization and techno-economics of MAE of HUS. Box-Behken Design (BBD) of Response Surface Methodology (RSM) was applied for modelling and optimizing experimental MAE factors: microwave power (520 – 1040 W), extraction time (2- 10 min), solid-liquid ratio (0.4 – 1 g/100 ml); and the responses: Total Phenolic Content (TPC) and Process Yield (PY). Adaptive Neuro-Fuzzy Inference System (ANFIS) codes were programmed in Matlab 2019 for the phenolic extract recovery prediction. Process scale-up simulation and techno-economics were performed in ASPEN Batch Process Developer (ABPD) software. Coefficients of determination (R<sup>2</sup>) of 0.9349 (BBD-RSM), 0.9959 (ANFIS) and 0.9772 (BBD-RSM), 0.9971 (ANFIS) were obtained for TPC and yield respectively. The optimal yield (24.2625%) and TPC (7.89125 mg GAE/gdw) were obtained at extraction time (2 min) with microwave power (780 W) and solid-liquid ratio (0.4 g/ml). HUS extract HPLC result contains bentulinic acid, chlorogenic acid, caffeic acid, elliagic acid, rutin and Qucertin. Techno-economic results gave batch size, batch time, production rate, total capital investment, annual production cost and payback time of 5 kg, 137 mins, 0.0364 kg/min, USD80398, USD456000 and 2.29 years respectively. Therefore, preliminary bioactive extract production from HUS is techno-economically feasible.</p></div>","PeriodicalId":100251,"journal":{"name":"Cleaner Chemical Engineering","volume":"5 ","pages":"Article 100097"},"PeriodicalIF":0.0000,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"1","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Cleaner Chemical Engineering","FirstCategoryId":"1085","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2772782323000050","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 1
Abstract
Previous investigations reported evaluation of biological, therapeutic and pharmacological activities of phenolic bioactive extract from Huntaria Umbellate Seed (HUS). However, process modelling and optimization, upscaling as well as techno-economic evaluation of Microwave-Assisted Extraction (MAE) of HUS are seldom documented in the literature. Therefore, this study presents black-box modelling, optimization and techno-economics of MAE of HUS. Box-Behken Design (BBD) of Response Surface Methodology (RSM) was applied for modelling and optimizing experimental MAE factors: microwave power (520 – 1040 W), extraction time (2- 10 min), solid-liquid ratio (0.4 – 1 g/100 ml); and the responses: Total Phenolic Content (TPC) and Process Yield (PY). Adaptive Neuro-Fuzzy Inference System (ANFIS) codes were programmed in Matlab 2019 for the phenolic extract recovery prediction. Process scale-up simulation and techno-economics were performed in ASPEN Batch Process Developer (ABPD) software. Coefficients of determination (R2) of 0.9349 (BBD-RSM), 0.9959 (ANFIS) and 0.9772 (BBD-RSM), 0.9971 (ANFIS) were obtained for TPC and yield respectively. The optimal yield (24.2625%) and TPC (7.89125 mg GAE/gdw) were obtained at extraction time (2 min) with microwave power (780 W) and solid-liquid ratio (0.4 g/ml). HUS extract HPLC result contains bentulinic acid, chlorogenic acid, caffeic acid, elliagic acid, rutin and Qucertin. Techno-economic results gave batch size, batch time, production rate, total capital investment, annual production cost and payback time of 5 kg, 137 mins, 0.0364 kg/min, USD80398, USD456000 and 2.29 years respectively. Therefore, preliminary bioactive extract production from HUS is techno-economically feasible.