Solid-liquid microwave-assisted extraction of bioactive extract recovery from Hunteria umbellata seeds: Non-mechanistic modelling, bi-objective optimization, HPLC finger printing and scale-up techno-economics with sensitivity analysis

E. O Oke , O Adeyi , B. I Okolo , J. A Adeyi , D Nnabodo , Chiamaka Joan Ude , O. O Ajala , S. E Okhale , Jude A. Okolie , J. A Otolorin , B. K Adeoye , A. S Anyanwu
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引用次数: 1

Abstract

Previous investigations reported evaluation of biological, therapeutic and pharmacological activities of phenolic bioactive extract from Huntaria Umbellate Seed (HUS). However, process modelling and optimization, upscaling as well as techno-economic evaluation of Microwave-Assisted Extraction (MAE) of HUS are seldom documented in the literature. Therefore, this study presents black-box modelling, optimization and techno-economics of MAE of HUS. Box-Behken Design (BBD) of Response Surface Methodology (RSM) was applied for modelling and optimizing experimental MAE factors: microwave power (520 – 1040 W), extraction time (2- 10 min), solid-liquid ratio (0.4 – 1 g/100 ml); and the responses: Total Phenolic Content (TPC) and Process Yield (PY). Adaptive Neuro-Fuzzy Inference System (ANFIS) codes were programmed in Matlab 2019 for the phenolic extract recovery prediction. Process scale-up simulation and techno-economics were performed in ASPEN Batch Process Developer (ABPD) software. Coefficients of determination (R2) of 0.9349 (BBD-RSM), 0.9959 (ANFIS) and 0.9772 (BBD-RSM), 0.9971 (ANFIS) were obtained for TPC and yield respectively. The optimal yield (24.2625%) and TPC (7.89125 mg GAE/gdw) were obtained at extraction time (2 min) with microwave power (780 W) and solid-liquid ratio (0.4 g/ml). HUS extract HPLC result contains bentulinic acid, chlorogenic acid, caffeic acid, elliagic acid, rutin and Qucertin. Techno-economic results gave batch size, batch time, production rate, total capital investment, annual production cost and payback time of 5 kg, 137 mins, 0.0364 kg/min, USD80398, USD456000 and 2.29 years respectively. Therefore, preliminary bioactive extract production from HUS is techno-economically feasible.

固液微波辅助提取伞花种子生物活性提取物:非机制建模、双目标优化、高效液相色谱指纹图谱和放大技术经济及敏感性分析
先前的研究报道了对胡籽酚类生物活性提取物(HUS)的生物学、治疗和药理学活性的评估。然而,文献中很少记录HUS的微波辅助提取(MAE)的工艺建模和优化、升级以及技术经济评估。因此,本研究提出了华中科技大学MAE的黑箱建模、优化和技术经济学。应用响应面法的Box-Behken设计(BBD)对实验MAE因素进行建模和优化:微波功率(520–1040 W)、萃取时间(2-10分钟)、固液比(0.4–1 g/100 ml);以及响应:总酚含量(TPC)和工艺产率(PY)。自适应神经模糊推理系统(ANFIS)代码在Matlab 2019中编程,用于酚类提取物回收率预测。在ASPEN Batch Process Developer(ABPD)软件中进行了工艺放大模拟和技术经济分析。TPC和收率的测定系数(R2)分别为0.9349(BBD-RSM)、0.9959(ANFIS)和0.9772(BBD-RSM)和0.9971(ANFIS。在微波功率(780W)和固液比(0.4g/ml)条件下,提取时间(2min),得到了最佳的产率(24.2625%)和TPC(7.89125mgGAE/gdw)。技术经济结果分别为5公斤、137分钟、0.0364公斤/分钟、80398美元、456000美元和2.29年。因此,从HUS中初步生产生物活性提取物在技术经济上是可行的。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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