Theoretical and experimental investigations of surface generation induced by ultrasonic assisted grinding

IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL
Shaoqing Qin , Lida Zhu , Yanpeng Hao , Chuanliang Shi , Shangfei Wang , Zhichao Yang
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引用次数: 4

Abstract

Ultrasonic assisted machining has been proved to have good performance for difficult to cut materials. Due to the complex contact between abrasives and workpiece, in-depth insight of material removal process of ultrasonic assisted grinding (UAG) is still challenging. In this investigation, ultrasonic surface texture is studied considering the effects of the grinding wheel topography, brittle-ductile transition behavior and ultrasonic vibration. A novel theoretical model of the grinding wheel topography is reconstructed considering the shape, size and random arrangement of abrasives. Based on this, surface topography prediction is conducted by the numerical method. The simulation analysis demonstrated that interference and self-interference of abrasive grits induced by ultrasonic vibration are the primary patterns, which explains the material removal mechanism in the UAG process. Furthermore, the grinding damages of the brittle and ductile grinding are parameterized based on different brittle and hard nature. Surface topography and surface roughness are predicted and analyzed by comparisons of simulation and experimental results. Those models proposed in this paper have potential for in-depth understanding the material removal process and optimizing the process parameters of the UAG process.

超声辅助磨削表面生成的理论与实验研究
超声辅助加工对难切削材料具有良好的加工性能。由于磨料与工件之间的复杂接触,深入了解超声辅助磨削(UAG)的材料去除过程仍然具有挑战性。考虑砂轮形貌、脆性-韧性转变行为和超声振动的影响,对超声表面织构进行了研究。考虑磨料的形状、尺寸和随机排列,建立了新的砂轮形貌理论模型。在此基础上,采用数值方法进行了地表形貌预测。仿真分析表明,超声振动诱导磨粒的干涉和自干涉是主要模式,解释了UAG过程中材料的去除机理。此外,根据脆性和硬性的不同,对脆性和韧性磨削的磨削损伤进行了参数化。通过仿真结果和实验结果的比较,对表面形貌和表面粗糙度进行了预测和分析。本文提出的模型对于深入理解材料去除过程和优化UAG工艺参数具有一定的潜力。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Tribology International
Tribology International 工程技术-工程:机械
CiteScore
10.10
自引率
16.10%
发文量
627
审稿时长
35 days
期刊介绍: Tribology is the science of rubbing surfaces and contributes to every facet of our everyday life, from live cell friction to engine lubrication and seismology. As such tribology is truly multidisciplinary and this extraordinary breadth of scientific interest is reflected in the scope of Tribology International. Tribology International seeks to publish original research papers of the highest scientific quality to provide an archival resource for scientists from all backgrounds. Written contributions are invited reporting experimental and modelling studies both in established areas of tribology and emerging fields. Scientific topics include the physics or chemistry of tribo-surfaces, bio-tribology, surface engineering and materials, contact mechanics, nano-tribology, lubricants and hydrodynamic lubrication.
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