Implementing a Digital Transformation in Process Chemistry: Integrated Automation, Machine Learning, and Real-Time Analytics from Lab to Pilot Scale.

IF 1.4 4区 化学 Q3 CHEMISTRY, MULTIDISCIPLINARY
Chimia Pub Date : 2026-09-30 DOI:10.2533/chimia.2026.583
Elena Braconi, Jean-Philippe Krieger, Thomas Vent-Schmidt
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引用次数: 0

Abstract

Implementing a digital transformation in the Process Research and Development (PR&D) phase of an active ingredient offers significant opportunities to accelerate the journey from laboratory to manufacturing scale. Here, we report on three distinct initiatives undertaken at Syngenta to address concrete bottlenecks at different PR&D stages. First, Bayesian optimisation enabled efficient navigation of large reaction spaces with minimal experimental effort. Second, laboratory automation combined with multilinear calibration reduced hands-on time by ~85% and laid the foundation for autonomous closed-loop optimisation. Third, advances in Process Analytical Technology (PAT), including improved Multivariate Curve Resolution algorithms and modular Python-based pipelines, enabled real-time reaction monitoring in challenging industrial settings.

在过程化学中实施数字化转型:从实验室到中试规模的集成自动化、机器学习和实时分析。
在活性成分的工艺研发(PR&D)阶段实施数字化转型,为加速从实验室到生产规模提供了重要机会。在这里,我们报告先正达为解决不同研发阶段的具体瓶颈而采取的三项不同举措。首先,贝叶斯优化能够以最小的实验努力有效地导航大的反应空间。其次,实验室自动化与多线性校准相结合,减少了约85%的动手时间,为自主闭环优化奠定了基础。第三,过程分析技术(PAT)的进步,包括改进的多元曲线分辨率算法和基于python的模块化管道,使在具有挑战性的工业环境中的实时反应监测成为可能。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Chimia
Chimia 化学-化学综合
CiteScore
1.60
自引率
0.00%
发文量
144
审稿时长
2 months
期刊介绍: CHIMIA, a scientific journal for chemistry in the broadest sense covers the interests of a wide and diverse readership. Contributions from all fields of chemistry and related areas are considered for publication in the form of Review Articles and Notes. A characteristic feature of CHIMIA are the thematic issues, each devoted to an area of great current significance.
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