Fungal consortium-driven valorization of agro-waste for sustainable co-production of industrial enzymes through integrated statistical bioprocess modelling.

IF 2.5 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY
Roheena Abdullah, Mariam Saeed, Hira Butt, Afshan Kaleem, Mahwish Aftab, Mehwish Iqtedar
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引用次数: 0

Abstract

The growing accumulation of agro-industrial residues poses environmental challenges but also offers opportunities for sustainable biotechnological valorization. This study presents an integrated microbial bioprocess to transform agro waste into valuable industrial enzymes using a fungal consortium under solid-state fermentation (SSF). Two compatible fungal strains, Aspergillus flavus and Aspergillus niger, were selected for their high enzymatic potential and identified through morphological and molecular approaches. The consortium achieved maximal co-production of α-amylase and cellulase after 48 h, with alkaline-treated substrates. Scanning Electron Microscopy (SEM) revealed notable structural alterations in the substrates after alkali treatment. Among all substrates tested, alkali-pretreated potato peel showed the greatest potential for α-amylase and cellulase co-production. To further enhance process efficiency, statistical bioprocess modeling using Response Surface Methodology (RSM) was employed. Plackett-Burman Design (PBD) screening highlighted pH, inoculum size, and inoculum age as critical factors, which were optimized via Central Composite Design (CCD). The optimized conditions-pH 5.5, inoculum age 4 days, and inoculum size of 3 mL resulted in markedly improved α-amylase and cellulase co-production. Nutritional optimization demonstrated that balanced supplementation with maltose, ammonium nitrate, peptone, and Tween 80 further enhanced synthesis. The statistical models exhibited strong predictive capability with high coefficients of determination, confirming bioprocess reliability. Overall, this study introduces a novel strategy integrating fungal consortium-mediated co-production of α-amylase and cellulase with advanced statistical modeling for efficient agro-waste valorization. The developed platform provides an eco-friendly approach to convert agricultural residues into industrially valuable enzymes, promoting sustainable waste management and advancing circular bioeconomy initiatives.

通过综合统计生物过程模型,真菌财团驱动农业废物的可持续共同生产工业酶的价值。
农业工业残留物的日益积累对环境构成挑战,但也为可持续的生物技术增值提供了机会。本研究提出了一种整合的微生物生物工艺,利用真菌联合体在固态发酵(SSF)下将农业废弃物转化为有价值的工业酶。选择黄曲霉(Aspergillus flavus)和黑曲霉(Aspergillus niger)这两种具有亲和性的真菌菌株,通过形态学和分子方法进行鉴定。在碱处理的底物条件下,该财团在48 h后达到α-淀粉酶和纤维素酶的最大协同生产。扫描电子显微镜(SEM)显示碱处理后底物的结构发生了显著变化。在所有底物中,碱预处理的马铃薯皮具有最大的α-淀粉酶和纤维素酶协同生产的潜力。为了进一步提高过程效率,采用响应面法(Response Surface Methodology, RSM)进行统计生物过程建模。Plackett-Burman设计(PBD)筛选强调pH、接种量和接种年龄是关键因素,并通过中心复合设计(CCD)进行优化。优化条件为ph 5.5,接种时间 4 d,接种量3ml,显著提高了α-淀粉酶和纤维素酶的协同产率。营养优化表明,平衡添加麦芽糖、硝酸铵、蛋白胨和Tween 80进一步促进了合成。统计模型具有较强的预测能力和较高的决定系数,证实了生物过程的可靠性。总的来说,本研究提出了一种新的策略,将真菌介导的α-淀粉酶和纤维素酶的共同生产与先进的统计模型相结合,以实现高效的农业废物增值。开发的平台提供了一种环保的方法,将农业残留物转化为工业上有价值的酶,促进可持续废物管理和推进循环生物经济倡议。
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来源期刊
Biotechnology Letters
Biotechnology Letters 工程技术-生物工程与应用微生物
CiteScore
5.90
自引率
3.70%
发文量
108
审稿时长
1.2 months
期刊介绍: Biotechnology Letters is the world’s leading rapid-publication primary journal dedicated to biotechnology as a whole – that is to topics relating to actual or potential applications of biological reactions affected by microbial, plant or animal cells and biocatalysts derived from them. All relevant aspects of molecular biology, genetics and cell biochemistry, of process and reactor design, of pre- and post-treatment steps, and of manufacturing or service operations are therefore included. Contributions from industrial and academic laboratories are equally welcome. We also welcome contributions covering biotechnological aspects of regenerative medicine and biomaterials and also cancer biotechnology. Criteria for the acceptance of papers relate to our aim of publishing useful and informative results that will be of value to other workers in related fields. The emphasis is very much on novelty and immediacy in order to justify rapid publication of authors’ results. It should be noted, however, that we do not normally publish papers (but this is not absolute) that deal with unidentified consortia of microorganisms (e.g. as in activated sludge) as these results may not be easily reproducible in other laboratories. Papers describing the isolation and identification of microorganisms are not regarded as appropriate but such information can be appended as supporting information to a paper. Papers dealing with simple process development are usually considered to lack sufficient novelty or interest to warrant publication.
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