Influence of nanoclay on the mechanical performance of CR/NR composites

IF 1.4 4区 化学 Q4 POLYMER SCIENCE
K. Parthasarathy, S. Baskar, S. Vishvanathperumal
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Abstract

This study investigates the effect of nanoclay incorporation on the properties of chloroprene rubber (CR)/natural rubber (NR) blends, with a primary objective of enhancing mechanical performance, curing behaviour, solvent resistance, and durability for advanced engineering applications. Nanocomposites were prepared using a 50/50 CR/NR blend with varying nanoclay loadings of 0, 2, 4, 6, 8, and 10 phr (parts per hundred rubber) via a two-roll mill and subsequently vulcanised at 160 °C in a compression mould. Comprehensive characterisation included tensile strength, stress at 100% elongation, hardness, elongation at break, tear strength, rebound resilience, compression set, swelling, and abrasion resistance. Curing analysis revealed that nanoclay accelerated vulcanisation and increased torque values, indicating higher crosslink density. Up to 6 phr nanoclay, tensile strength and stress at 100% elongation improved by 31% and 32%, respectively, while tear strength increased by 43%. Beyond this loading, these properties declined. Elongation at break and rebound resilience decreased with increasing nanoclay, whereas hardness, tear strength, and compression set consistently rose. Solvent interaction studies were performed using eleven solvents—benzene, toluene, xylene, mesitylene, n-pentane, n-hexane, n-heptane, n-octane, dichloromethane, chloroform, and carbon tetrachloride—providing insight into the swelling behaviour of nanocomposites in both aromatic/aliphatic hydrocarbons and chlorinated solvents. The results demonstrate that optimal nanoclay content improves mechanical strength, abrasion resistance, and solvent resistance, supporting its potential use in demanding industrial environments.

Abstract Image

纳米粘土对CR/NR复合材料力学性能的影响
本研究探讨纳米粘土掺入对氯丁橡胶(CR)/天然橡胶(NR)共混物性能的影响,主要目的是提高机械性能、固化性能、耐溶剂性和耐久性,用于先进的工程应用。纳米复合材料采用50/50的CR/NR共混物,通过双辊磨机制备纳米粘土,分别为0、2、4、6、8和10 phr(百份橡胶),随后在160°C的压缩模具中进行硫化。综合表征包括抗拉强度、100%伸长率应力、硬度、断裂伸长率、撕裂强度、回弹弹性、压缩集、膨胀和耐磨性。硫化分析表明,纳米粘土加速了硫化,增加了扭矩值,表明交联密度更高。当纳米粘土含量为6 phr时,抗拉强度和100%伸长率下的应力分别提高了31%和32%,撕裂强度提高了43%。在此负载之外,这些属性下降。断裂伸长率和回弹回弹性随纳米粘土的增加而降低,而硬度、撕裂强度和压缩集却持续上升。溶剂相互作用研究使用了11种溶剂——苯、甲苯、二甲苯、三甲苯、正戊烷、正己烷、正庚烷、正辛烷、二氯甲烷、氯仿和四氯化碳——深入了解了纳米复合材料在芳香族/脂肪烃和氯化溶剂中的膨胀行为。结果表明,最佳的纳米粘土含量提高了机械强度、耐磨性和耐溶剂性,支持其在苛刻的工业环境中的潜在应用。
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来源期刊
Journal of Rubber Research
Journal of Rubber Research 化学-高分子科学
自引率
15.40%
发文量
46
审稿时长
3 months
期刊介绍: The Journal of Rubber Research is devoted to both natural and synthetic rubbers, as well as to related disciplines. The scope of the journal encompasses all aspects of rubber from the core disciplines of biology, physics and chemistry, as well as economics. As a specialised field, rubber science includes within its niche a vast potential of innovative and value-added research areas yet to be explored. This peer reviewed publication focuses on the results of active experimental research and authoritative reviews on all aspects of rubber science. The Journal of Rubber Research welcomes research on: the upstream, including crop management, crop improvement and protection, and biotechnology; the midstream, including processing and effluent management; the downstream, including rubber engineering and product design, advanced rubber technology, latex science and technology, and chemistry and materials exploratory; economics, including the economics of rubber production, consumption, and market analysis. The Journal of Rubber Research serves to build a collective knowledge base while communicating information and validating the quality of research within the discipline, and bringing together work from experts in rubber science and related disciplines. Scientists in both academia and industry involved in researching and working with all aspects of rubber will find this journal to be both source of information and a gateway for their own publications.
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