{"title":"Effects of aggregate gradation on asphalt mixture cracking and rutting: From laboratory testing to pavement-level modeling","authors":"Mohammad Sadeghi , Zane Hartzog , Nam Tran","doi":"10.1016/j.conbuildmat.2026.145884","DOIUrl":null,"url":null,"abstract":"<div><div>Aggregate gradation adjustment remains underutilized in Balanced Mix Design (BMD) practice because limited systematic guidance exists on how gradation changes influence both cracking and rutting performance of asphalt mixtures. This study evaluates the effect of aggregate gradation on asphalt mixture performance while isolating its influence from other key design variables. Seven dense-graded mixtures were produced by varying virgin aggregate proportions within specification limits while holding asphalt binder content, nominal maximum aggregate size, and reclaimed asphalt pavement (RAP) content constant. Performance was characterized using IDEAL-CT, High-Temperature Indirect Tensile (HT-IDT), Hamburg Wheel Tracking (HWTT), and AMPT-based dynamic modulus, cyclic fatigue, and stress sweep rutting (SSR) tests. Pavement-level performance was assessed using FlexPAVE™ modeling. <em>CT</em><sub><em>Index</em></sub> consistently improved with coarser gradations and showed strong correlations with gradation-based parameters. Although HT-IDT indicated reduced high-temperature strength for coarser mixtures, HWTT results demonstrated that selected coarse gradations maintained comparable rutting resistance to the control mixture. Dynamic modulus and phase angle results revealed similar stiffness and viscoelastic response between the control (Fine 3) and the selected coarse mixture (Coarse 2), with Coarse 2 exhibiting a slightly lower Glover-Rowe parameter. Fatigue performance (<em>D</em><sup><em>R</em></sup> and <em>S</em><sub><em>app</em></sub>) and SSR-derived rutting susceptibility (<em>RSI</em>) were also comparable. FlexPAVE™ v2.2 predictions showed slightly higher percent damage, surface cracking, and rut depth for Coarse 2; however, reliability-based damage and cracking envelopes overlapped, and statistical testing indicated no significant differences. Overall, coarse gradation adjustments enhanced IDEAL-CT cracking resistance without substantially degrading rutting performance or predicted pavement-level distress, supporting aggregate gradation as a viable BMD design variable.</div></div>","PeriodicalId":288,"journal":{"name":"Construction and Building Materials","volume":"519 ","pages":"Article 145884"},"PeriodicalIF":8.9000,"publicationDate":"2026-04-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Construction and Building Materials","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0950061826007889","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2026/3/10 0:00:00","PubModel":"Epub","JCR":"Q1","JCRName":"CONSTRUCTION & BUILDING TECHNOLOGY","Score":null,"Total":0}
引用次数: 0
Abstract
Aggregate gradation adjustment remains underutilized in Balanced Mix Design (BMD) practice because limited systematic guidance exists on how gradation changes influence both cracking and rutting performance of asphalt mixtures. This study evaluates the effect of aggregate gradation on asphalt mixture performance while isolating its influence from other key design variables. Seven dense-graded mixtures were produced by varying virgin aggregate proportions within specification limits while holding asphalt binder content, nominal maximum aggregate size, and reclaimed asphalt pavement (RAP) content constant. Performance was characterized using IDEAL-CT, High-Temperature Indirect Tensile (HT-IDT), Hamburg Wheel Tracking (HWTT), and AMPT-based dynamic modulus, cyclic fatigue, and stress sweep rutting (SSR) tests. Pavement-level performance was assessed using FlexPAVE™ modeling. CTIndex consistently improved with coarser gradations and showed strong correlations with gradation-based parameters. Although HT-IDT indicated reduced high-temperature strength for coarser mixtures, HWTT results demonstrated that selected coarse gradations maintained comparable rutting resistance to the control mixture. Dynamic modulus and phase angle results revealed similar stiffness and viscoelastic response between the control (Fine 3) and the selected coarse mixture (Coarse 2), with Coarse 2 exhibiting a slightly lower Glover-Rowe parameter. Fatigue performance (DR and Sapp) and SSR-derived rutting susceptibility (RSI) were also comparable. FlexPAVE™ v2.2 predictions showed slightly higher percent damage, surface cracking, and rut depth for Coarse 2; however, reliability-based damage and cracking envelopes overlapped, and statistical testing indicated no significant differences. Overall, coarse gradation adjustments enhanced IDEAL-CT cracking resistance without substantially degrading rutting performance or predicted pavement-level distress, supporting aggregate gradation as a viable BMD design variable.
期刊介绍:
Construction and Building Materials offers an international platform for sharing innovative and original research and development in the realm of construction and building materials, along with their practical applications in new projects and repair practices. The journal publishes a diverse array of pioneering research and application papers, detailing laboratory investigations and, to a limited extent, numerical analyses or reports on full-scale projects. Multi-part papers are discouraged.
Additionally, Construction and Building Materials features comprehensive case studies and insightful review articles that contribute to new insights in the field. Our focus is on papers related to construction materials, excluding those on structural engineering, geotechnics, and unbound highway layers. Covered materials and technologies encompass cement, concrete reinforcement, bricks and mortars, additives, corrosion technology, ceramics, timber, steel, polymers, glass fibers, recycled materials, bamboo, rammed earth, non-conventional building materials, bituminous materials, and applications in railway materials.