Quanjiang Li , Tao Bu , Zhuang Zhang , Jingtao Wang
{"title":"Low-cost reinforcement learning framework to optimize micromixer structures and parameters","authors":"Quanjiang Li , Tao Bu , Zhuang Zhang , Jingtao Wang","doi":"10.1016/j.cep.2026.110727","DOIUrl":null,"url":null,"abstract":"<div><div>Micromixers play a crucial role in microfluidic technology. Given the complexity, challenges, and time-consuming nature of their design processes, automating the design and optimization of micromixers is of paramount importance. This study proposes a low-overhead sequential decision-making reinforcement learning framework that addresses the issue of interoperability between various inversion algorithms and finite element simulations, thereby enabling the dynamic optimization of micromixer geometries. The framework integrates ezdxf, Mph, COMSOL, and a custom-designed reward function to facilitate both the geometric and parametric design. The custom-designed reward function enhances the interaction between the reinforcement learning agent and the integrated framework, guiding the decision-making process towards optimal objectives. The effectiveness of the framework was validated through a case involving a parameter space of size 10,800. With mixing index and Mixing Energy Cost as the optimization objectives, the RL process converged after 178 agent–environment interactions, reducing the interaction count by approximately 44.03% relative to genetic algorithms. Furthermore, this framework can be easily adapted, with minimal modifications, for application to other finite element analysis problems.</div></div>","PeriodicalId":9929,"journal":{"name":"Chemical Engineering and Processing - Process Intensification","volume":"222 ","pages":"Article 110727"},"PeriodicalIF":3.9000,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Chemical Engineering and Processing - Process Intensification","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0255270126000322","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2026/2/3 0:00:00","PubModel":"Epub","JCR":"Q3","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
Micromixers play a crucial role in microfluidic technology. Given the complexity, challenges, and time-consuming nature of their design processes, automating the design and optimization of micromixers is of paramount importance. This study proposes a low-overhead sequential decision-making reinforcement learning framework that addresses the issue of interoperability between various inversion algorithms and finite element simulations, thereby enabling the dynamic optimization of micromixer geometries. The framework integrates ezdxf, Mph, COMSOL, and a custom-designed reward function to facilitate both the geometric and parametric design. The custom-designed reward function enhances the interaction between the reinforcement learning agent and the integrated framework, guiding the decision-making process towards optimal objectives. The effectiveness of the framework was validated through a case involving a parameter space of size 10,800. With mixing index and Mixing Energy Cost as the optimization objectives, the RL process converged after 178 agent–environment interactions, reducing the interaction count by approximately 44.03% relative to genetic algorithms. Furthermore, this framework can be easily adapted, with minimal modifications, for application to other finite element analysis problems.
期刊介绍:
Chemical Engineering and Processing: Process Intensification is intended for practicing researchers in industry and academia, working in the field of Process Engineering and related to the subject of Process Intensification.Articles published in the Journal demonstrate how novel discoveries, developments and theories in the field of Process Engineering and in particular Process Intensification may be used for analysis and design of innovative equipment and processing methods with substantially improved sustainability, efficiency and environmental performance.