{"title":"A pinwheel-shaped MEMS microspeaker with enhanced SPL and low harmonic distortion","authors":"Rui Liu, Zeyi Wang, Yuanpeng Ma, Dong Zhang, Xiasheng Guo","doi":"10.1016/j.sna.2026.117505","DOIUrl":null,"url":null,"abstract":"<div><div>Piezoelectric MEMS loudspeakers face limitations in vibration amplitude and sound pressure level (SPL), hindering their adoption in compact audio applications. This work introduces a pinwheel-shaped membrane structure that incorporates rotated cantilevers and folded spring units to enhance acoustic output without increasing the device footprint. Through finite element analysis, the optimized design achieved a 23% improvement in membrane displacement compared to a conventional architecture. Lumped-element modeling predicted an SPL enhancement of up to <span><math><mn>10</mn><mspace></mspace><mrow><mtext>dB</mtext></mrow></math></span> in the frequency range from <span><math><mn>100</mn><mspace></mspace><mrow><mtext>Hz</mtext></mrow></math></span> to <span><math><mn>8</mn><mspace></mspace><mrow><mtext>kHz</mtext></mrow></math></span>. Experimental results validated these predictions, with the fabricated device producing over <span><math><mn>80</mn><mspace></mspace><mrow><mtext>dB</mtext></mrow></math></span> SPL under <span><math><mn>15</mn><mspace></mspace><mrow><mtext>V</mtext></mrow></math></span> drive and maintaining total harmonic distortion (THD) below 1% at <span><math><mn>1</mn><mspace></mspace><mrow><mtext>kHz</mtext></mrow></math></span> and <span><math><mn>94</mn><mspace></mspace><mrow><mtext>dB</mtext></mrow></math></span> SPL. Furthermore, the influence of DC bias on nonlinear distortion was systematically investigated. Results showed that a moderate DC bias effectively suppressed second-order harmonic distortion, while low-voltage AC-driven operation also maintained low THD, aided by the built-in polarization of the PZT film. The proposed design offers a structurally robust and high-performance solution for piezoelectric MEMS loudspeakers, demonstrating significant potential for energy-efficient micro-acoustic systems in next-generation portable devices.</div></div>","PeriodicalId":21689,"journal":{"name":"Sensors and Actuators A-physical","volume":"400 ","pages":"Article 117505"},"PeriodicalIF":5.1000,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Sensors and Actuators A-physical","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0924424726000567","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2026/1/21 0:00:00","PubModel":"Epub","JCR":"Q2","JCRName":"ENGINEERING, ELECTRICAL & ELECTRONIC","Score":null,"Total":0}
引用次数: 0
Abstract
Piezoelectric MEMS loudspeakers face limitations in vibration amplitude and sound pressure level (SPL), hindering their adoption in compact audio applications. This work introduces a pinwheel-shaped membrane structure that incorporates rotated cantilevers and folded spring units to enhance acoustic output without increasing the device footprint. Through finite element analysis, the optimized design achieved a 23% improvement in membrane displacement compared to a conventional architecture. Lumped-element modeling predicted an SPL enhancement of up to in the frequency range from to . Experimental results validated these predictions, with the fabricated device producing over SPL under drive and maintaining total harmonic distortion (THD) below 1% at and SPL. Furthermore, the influence of DC bias on nonlinear distortion was systematically investigated. Results showed that a moderate DC bias effectively suppressed second-order harmonic distortion, while low-voltage AC-driven operation also maintained low THD, aided by the built-in polarization of the PZT film. The proposed design offers a structurally robust and high-performance solution for piezoelectric MEMS loudspeakers, demonstrating significant potential for energy-efficient micro-acoustic systems in next-generation portable devices.
期刊介绍:
Sensors and Actuators A: Physical brings together multidisciplinary interests in one journal entirely devoted to disseminating information on all aspects of research and development of solid-state devices for transducing physical signals. Sensors and Actuators A: Physical regularly publishes original papers, letters to the Editors and from time to time invited review articles within the following device areas:
• Fundamentals and Physics, such as: classification of effects, physical effects, measurement theory, modelling of sensors, measurement standards, measurement errors, units and constants, time and frequency measurement. Modeling papers should bring new modeling techniques to the field and be supported by experimental results.
• Materials and their Processing, such as: piezoelectric materials, polymers, metal oxides, III-V and II-VI semiconductors, thick and thin films, optical glass fibres, amorphous, polycrystalline and monocrystalline silicon.
• Optoelectronic sensors, such as: photovoltaic diodes, photoconductors, photodiodes, phototransistors, positron-sensitive photodetectors, optoisolators, photodiode arrays, charge-coupled devices, light-emitting diodes, injection lasers and liquid-crystal displays.
• Mechanical sensors, such as: metallic, thin-film and semiconductor strain gauges, diffused silicon pressure sensors, silicon accelerometers, solid-state displacement transducers, piezo junction devices, piezoelectric field-effect transducers (PiFETs), tunnel-diode strain sensors, surface acoustic wave devices, silicon micromechanical switches, solid-state flow meters and electronic flow controllers.
Etc...