{"title":"87 - Effects of aging on the mechanical properties of GraphyⓇ orthodontic aligners: An in vitro study","authors":"Vande Vannet Bart , Ursat Pauline , Ursat Eric , Hocquel Thibaut , Canceill Thibault","doi":"10.1016/j.ejwf.2025.07.091","DOIUrl":null,"url":null,"abstract":"<div><div><strong>Background:</strong> Direct 3D printing of aligners using Tera Harz TC-85 material (Graphy<sup>Ⓡ</sup>, Seoul, Republic of Korea) eliminates the need for printed dental models, offering a potentially more precise, efficient, and cost-effective alternative. Current guidelines recommend wearing aligners for 22 hours daily and replacing them every 15 days.</div><div><strong>Objectives:</strong> This in vitro study evaluates the mechanical properties of Tera Harz TC-85 aligners at different time intervals (D0, D7, D14) in artificial saliva to assess force delivery and deformation over time.</div><div><strong>Methods:</strong> Eighteen identical Class I aligners (GRAPHY<sup>Ⓡ</sup>, Forestadent Bernhard Foerster GmbH<sup>Ⓡ</sup>, Pforzheim, Germany) were divided into three groups (D0, D7, D14) and subjected to continuous aging in Fusayama-Mayer artificial saliva (Serlabo Technologies, Vedene, France) at 37°C. Following aging, aligners underwent traction testing using a Universal Testing Machine (LRX Plus Dynamometer Lloyd Instruments) to measure maximum tensile and yield strength.</div><div><strong>Results:</strong> The average rupture force was 169.98 N (SD 32.32, CV 19.02%) at the molars and 222.67 N (SD 35.56, CV 15.97%) at the incisors. Deformation at D0 was significantly different from D7 and D14 in both incisors and molars (p < 0.001).</div><div><strong>Conclusions:</strong> The mechanical stability of Tera Harz TC-85 suggests that aligners should be replaced weekly rather than every 15 days. Direct 3D printing does not reduce the total number of aligners needed, as shape memory becomes unstable over time.</div></div>","PeriodicalId":43456,"journal":{"name":"Journal of the World Federation of Orthodontists","volume":"14 6","pages":"Page 428"},"PeriodicalIF":3.5000,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of the World Federation of Orthodontists","FirstCategoryId":"1085","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2212443825001468","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/12/9 0:00:00","PubModel":"Epub","JCR":"Q1","JCRName":"DENTISTRY, ORAL SURGERY & MEDICINE","Score":null,"Total":0}
引用次数: 0
Abstract
Background: Direct 3D printing of aligners using Tera Harz TC-85 material (GraphyⓇ, Seoul, Republic of Korea) eliminates the need for printed dental models, offering a potentially more precise, efficient, and cost-effective alternative. Current guidelines recommend wearing aligners for 22 hours daily and replacing them every 15 days.
Objectives: This in vitro study evaluates the mechanical properties of Tera Harz TC-85 aligners at different time intervals (D0, D7, D14) in artificial saliva to assess force delivery and deformation over time.
Methods: Eighteen identical Class I aligners (GRAPHYⓇ, Forestadent Bernhard Foerster GmbHⓇ, Pforzheim, Germany) were divided into three groups (D0, D7, D14) and subjected to continuous aging in Fusayama-Mayer artificial saliva (Serlabo Technologies, Vedene, France) at 37°C. Following aging, aligners underwent traction testing using a Universal Testing Machine (LRX Plus Dynamometer Lloyd Instruments) to measure maximum tensile and yield strength.
Results: The average rupture force was 169.98 N (SD 32.32, CV 19.02%) at the molars and 222.67 N (SD 35.56, CV 15.97%) at the incisors. Deformation at D0 was significantly different from D7 and D14 in both incisors and molars (p < 0.001).
Conclusions: The mechanical stability of Tera Harz TC-85 suggests that aligners should be replaced weekly rather than every 15 days. Direct 3D printing does not reduce the total number of aligners needed, as shape memory becomes unstable over time.