Defect Detection Algorithm for Monocrystalline Silicon Solar Cell Modules Based on Image Processing and Deep Learning

IF 2.4 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING
Deqiang Zhou, Jiahao Zhu, Rongsheng Lu, Xu Liu, Dahang Wan
{"title":"Defect Detection Algorithm for Monocrystalline Silicon Solar Cell Modules Based on Image Processing and Deep Learning","authors":"Deqiang Zhou,&nbsp;Jiahao Zhu,&nbsp;Rongsheng Lu,&nbsp;Xu Liu,&nbsp;Dahang Wan","doi":"10.1007/s10921-025-01285-8","DOIUrl":null,"url":null,"abstract":"<div><p>In response to the low defect detection accuracy caused by small defect areas and large differences in defect scales in EL images of photovoltaic cell components, a defect detection algorithm for photovoltaic cell modules based on traditional image processing and deep learning is proposed. Firstly, a traditional image processing algorithm is designed to segment the images of the cell modules into individual solar cells for detection. Secondly, the accuracy of defect detection is improved by enhancing the YOLOv8 network. The specific details are as follows: First of all, a dynamic receptive field selection structure called C2DLSK (C2f and Dynamic Large Selective Kernel Module) is designed to replace the C2f module in the backbone. It dynamically selects the appropriate receptive field size for the current target during the feature extraction process to more accurately extract the features of defects. Then the CARAFE (Content-Aware ReAssembly of Features) is used to replace the first nearest-neighbor upsampling module in the neck. At the same time, a bidirectional weighted fusion method called BiConcat is used for feature fusion, which fully utilizes semantic information while enhancing the weight of important features in feature fusion. Finally, the MPDIoU loss function is used to replace the CIoU loss function, further improving the accuracy of defect detection. The experiment shows that under the condition of ensuring real-time detection, the average precision mean average precision (mAP) of this algorithm for defect detection in photovoltaic cell components reaches 85.8%, which is an improvement of 1.9% compared to the original network. Compared with the current mainstream YOLOv3-tiny, YOLOv5s, YOLOv7-tiny, and YOLOv8s, it improves the detection accuracy of photovoltaic cell components by 5.3%, 2.9%, 1.6%, and 0.9% respectively.</p></div>","PeriodicalId":655,"journal":{"name":"Journal of Nondestructive Evaluation","volume":"44 4","pages":""},"PeriodicalIF":2.4000,"publicationDate":"2025-10-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Nondestructive Evaluation","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1007/s10921-025-01285-8","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, CHARACTERIZATION & TESTING","Score":null,"Total":0}
引用次数: 0

Abstract

In response to the low defect detection accuracy caused by small defect areas and large differences in defect scales in EL images of photovoltaic cell components, a defect detection algorithm for photovoltaic cell modules based on traditional image processing and deep learning is proposed. Firstly, a traditional image processing algorithm is designed to segment the images of the cell modules into individual solar cells for detection. Secondly, the accuracy of defect detection is improved by enhancing the YOLOv8 network. The specific details are as follows: First of all, a dynamic receptive field selection structure called C2DLSK (C2f and Dynamic Large Selective Kernel Module) is designed to replace the C2f module in the backbone. It dynamically selects the appropriate receptive field size for the current target during the feature extraction process to more accurately extract the features of defects. Then the CARAFE (Content-Aware ReAssembly of Features) is used to replace the first nearest-neighbor upsampling module in the neck. At the same time, a bidirectional weighted fusion method called BiConcat is used for feature fusion, which fully utilizes semantic information while enhancing the weight of important features in feature fusion. Finally, the MPDIoU loss function is used to replace the CIoU loss function, further improving the accuracy of defect detection. The experiment shows that under the condition of ensuring real-time detection, the average precision mean average precision (mAP) of this algorithm for defect detection in photovoltaic cell components reaches 85.8%, which is an improvement of 1.9% compared to the original network. Compared with the current mainstream YOLOv3-tiny, YOLOv5s, YOLOv7-tiny, and YOLOv8s, it improves the detection accuracy of photovoltaic cell components by 5.3%, 2.9%, 1.6%, and 0.9% respectively.

Abstract Image

基于图像处理和深度学习的单晶硅太阳能电池组件缺陷检测算法
针对光伏电池组件EL图像中缺陷面积小、缺陷尺度差异大导致缺陷检测精度低的问题,提出了一种基于传统图像处理和深度学习的光伏电池组件缺陷检测算法。首先,设计了一种传统的图像处理算法,将电池模块的图像分割成单个太阳能电池进行检测。其次,通过增强YOLOv8网络,提高缺陷检测的准确性。具体内容如下:首先,设计了一个动态接受场选择结构C2DLSK (C2f and dynamic Large Selective Kernel Module)来代替骨干中的C2f模块。它在特征提取过程中动态选择当前目标的合适的接受野大小,以更准确地提取缺陷的特征。然后使用CARAFE (Content-Aware ReAssembly of Features)来替换颈部的第一个最近邻上采样模块。同时,采用双向加权融合方法BiConcat进行特征融合,在充分利用语义信息的同时,增强了特征融合中重要特征的权重。最后用MPDIoU损失函数代替CIoU损失函数,进一步提高了缺陷检测的精度。实验表明,在保证检测实时性的条件下,该算法对光伏电池组件缺陷检测的平均精度均值平均精度(mAP)达到85.8%,较原网络提高1.9%。与目前主流的YOLOv3-tiny、YOLOv5s、YOLOv7-tiny和YOLOv8s相比,该方法对光伏电池组件的检测精度分别提高了5.3%、2.9%、1.6%和0.9%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
Journal of Nondestructive Evaluation
Journal of Nondestructive Evaluation 工程技术-材料科学:表征与测试
CiteScore
4.90
自引率
7.10%
发文量
67
审稿时长
9 months
期刊介绍: Journal of Nondestructive Evaluation provides a forum for the broad range of scientific and engineering activities involved in developing a quantitative nondestructive evaluation (NDE) capability. This interdisciplinary journal publishes papers on the development of new equipment, analyses, and approaches to nondestructive measurements.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信