{"title":"Hermetic stretchable seals enabled by a viscoplastic surface effect.","authors":"Rui Xia,Chun Li,Yan Shao,Dong He,Jianfeng Yan,Mao Yu,Kangjie Chu,Huanhuan Yang,Daohang Cai,Guoli Chen,Yaqi Du,Guangfu Luo,Weishu Liu,Fuzeng Ren,Zhubing He,Yanhao Yu","doi":"10.1038/s41563-025-02386-5","DOIUrl":null,"url":null,"abstract":"Elastic seals safeguard stretchable electronics from reactive species in the surrounding environment. However, elastic contact with device modules and the intrinsic small-molecule permeability of elastomers limit the hermeticity of devices. Here we present a viscoplastic surface effect in polymeric elastomers for deriving sealing platforms with high hermeticity and large stretchability, made possible by controlling phase separations of partially miscible polar plastics within the near-surface region of block copolymer elastomers. The resulting viscoplastic surface allows the elastomer to form defect-free interfaces regardless of their size, materials chemistry and geometry. This capability facilitates the airtight integration of device modules to mitigate side leakage and enable the seamless assembly of high-potential gas barriers to prevent bulk penetration. A multilayer seal that incorporates scavenging components demonstrates properties that are as hermetic as aluminium foil while being stretchable like a rubber band. This breakthrough extends the operational lifetime of perovskite optoelectronics, hydrogel thermoelectrics and implantable bioelectronics without sacrificing their stretchability or efficiency.","PeriodicalId":19058,"journal":{"name":"Nature Materials","volume":"10 1","pages":""},"PeriodicalIF":38.5000,"publicationDate":"2025-10-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Nature Materials","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1038/s41563-025-02386-5","RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}
引用次数: 0
Abstract
Elastic seals safeguard stretchable electronics from reactive species in the surrounding environment. However, elastic contact with device modules and the intrinsic small-molecule permeability of elastomers limit the hermeticity of devices. Here we present a viscoplastic surface effect in polymeric elastomers for deriving sealing platforms with high hermeticity and large stretchability, made possible by controlling phase separations of partially miscible polar plastics within the near-surface region of block copolymer elastomers. The resulting viscoplastic surface allows the elastomer to form defect-free interfaces regardless of their size, materials chemistry and geometry. This capability facilitates the airtight integration of device modules to mitigate side leakage and enable the seamless assembly of high-potential gas barriers to prevent bulk penetration. A multilayer seal that incorporates scavenging components demonstrates properties that are as hermetic as aluminium foil while being stretchable like a rubber band. This breakthrough extends the operational lifetime of perovskite optoelectronics, hydrogel thermoelectrics and implantable bioelectronics without sacrificing their stretchability or efficiency.
期刊介绍:
Nature Materials is a monthly multi-disciplinary journal aimed at bringing together cutting-edge research across the entire spectrum of materials science and engineering. It covers all applied and fundamental aspects of the synthesis/processing, structure/composition, properties, and performance of materials. The journal recognizes that materials research has an increasing impact on classical disciplines such as physics, chemistry, and biology.
Additionally, Nature Materials provides a forum for the development of a common identity among materials scientists and encourages interdisciplinary collaboration. It takes an integrated and balanced approach to all areas of materials research, fostering the exchange of ideas between scientists involved in different disciplines.
Nature Materials is an invaluable resource for scientists in academia and industry who are active in discovering and developing materials and materials-related concepts. It offers engaging and informative papers of exceptional significance and quality, with the aim of influencing the development of society in the future.