Plasticizer-Enabled Solvent-Free Curing of Self-Healing Binder System for Energetic Materials.

IF 4.9 3区 工程技术 Q1 POLYMER SCIENCE
Polymers Pub Date : 2025-09-29 DOI:10.3390/polym17192635
Minghao Zhang, Xudong Hou, Qifa Yao, Hanyu Chen, Zuting Wei, Yue Zhao, Zhishuai Geng, Fanzhi Yang, Min Xia, Yunjun Luo
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Abstract

Solvent processing hampers the reliability and energy density of self-healing binders for energetic materials. We report a solvent-free curing route for a Diels-Alder self-healing furanyl-terminated polybutadiene enabled by a functional external plasticizer, dibutyl phthalate (DBP), which acts not only to lower the viscosity of the binder but to disperse the high-melting bismaleimide, thereby driving crosslinked network formation. The 50 wt% DBP-plasticized film healed a pre-cut crack in 5 min at 120 °C and recovered nearly full mechanical properties after 24 h at 60 °C. Based on this binder system, a self-healing solid propellant with 80 wt% solid content was solvent-free cast into a dense and void-free grain that healed surface cracks within 5 min at 120 °C. This solvent-free approach overcomes the limitations of solvent-based processing and offers a viable fabrication route for self-healing energetic materials.

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含能材料自愈粘结剂体系的增塑剂无溶剂固化。
溶剂处理阻碍了高能材料自愈粘合剂的可靠性和能量密度。我们报道了一种Diels-Alder自愈呋喃端聚丁二烯的无溶剂固化路线,该路线由功能性外部增塑剂邻苯二甲酸二丁酯(DBP)实现,它不仅可以降低粘合剂的粘度,还可以分散高熔点的双马来酰亚胺,从而驱动交联网络的形成。50% dbp塑化膜在120°C下5分钟内愈合了预切割的裂缝,在60°C下24小时后恢复了几乎全部的机械性能。基于该粘结剂体系,将一种自愈固体推进剂(固含量为80wt %)无溶剂铸造成致密的无空洞颗粒,在120°C下,在5分钟内愈合表面裂纹。这种无溶剂的方法克服了基于溶剂的加工的局限性,为自修复的高能材料提供了一条可行的制造路线。
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来源期刊
Polymers
Polymers POLYMER SCIENCE-
CiteScore
8.00
自引率
16.00%
发文量
4697
审稿时长
1.3 months
期刊介绍: Polymers (ISSN 2073-4360) is an international, open access journal of polymer science. It publishes research papers, short communications and review papers. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. Therefore, there is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced. Polymers provides an interdisciplinary forum for publishing papers which advance the fields of (i) polymerization methods, (ii) theory, simulation, and modeling, (iii) understanding of new physical phenomena, (iv) advances in characterization techniques, and (v) harnessing of self-assembly and biological strategies for producing complex multifunctional structures.
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