{"title":"Preparation of PFAS-free oil-resistant paper using a lignin-based resin","authors":"Shahab Saedi , Zhongjin Zhou , Mi Li , Siqun Wang","doi":"10.1016/j.fpsl.2025.101640","DOIUrl":null,"url":null,"abstract":"<div><div>Per- and polyfluoroalkyl substances (PFAS) are widely used in paper-based, molded-pulp tableware and food containers to impart oil-resistant characteristics. Due to the risk associated with their accumulation in the human body and related health problems, the demand is rising for replacing PFAS with safe and environmentally friendly alternatives. In this work, for the first time, we successfully prepared oil-resistant papers using a lignin-based, formaldehyde-free resole resin. We produced a lignin-based resin using Kraft lignin and glyoxal. Regular folder papers were coated with different thicknesses (30, 60, 90, and 120 µm) of prepared resin. They dried in air and then pressed at various temperatures (140, 160, and 180 °C) for different durations (15, 30, 60, 120, and 240 s). Our results indicate that regardless of pressing time and temperature, coating paper with a suitable amount of resin can effectively block oil penetration and meet the industry's requirements. When 120 µm of prepared resin is used, the coated paper can block the hot oil (65 °C) for more than 40 min and bring kit number into 12.</div></div>","PeriodicalId":12377,"journal":{"name":"Food Packaging and Shelf Life","volume":"52 ","pages":"Article 101640"},"PeriodicalIF":10.6000,"publicationDate":"2025-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Food Packaging and Shelf Life","FirstCategoryId":"97","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2214289425002108","RegionNum":1,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"FOOD SCIENCE & TECHNOLOGY","Score":null,"Total":0}
引用次数: 0
Abstract
Per- and polyfluoroalkyl substances (PFAS) are widely used in paper-based, molded-pulp tableware and food containers to impart oil-resistant characteristics. Due to the risk associated with their accumulation in the human body and related health problems, the demand is rising for replacing PFAS with safe and environmentally friendly alternatives. In this work, for the first time, we successfully prepared oil-resistant papers using a lignin-based, formaldehyde-free resole resin. We produced a lignin-based resin using Kraft lignin and glyoxal. Regular folder papers were coated with different thicknesses (30, 60, 90, and 120 µm) of prepared resin. They dried in air and then pressed at various temperatures (140, 160, and 180 °C) for different durations (15, 30, 60, 120, and 240 s). Our results indicate that regardless of pressing time and temperature, coating paper with a suitable amount of resin can effectively block oil penetration and meet the industry's requirements. When 120 µm of prepared resin is used, the coated paper can block the hot oil (65 °C) for more than 40 min and bring kit number into 12.
期刊介绍:
Food packaging is crucial for preserving food integrity throughout the distribution chain. It safeguards against contamination by physical, chemical, and biological agents, ensuring the safety and quality of processed foods. The evolution of novel food packaging, including modified atmosphere and active packaging, has extended shelf life, enhancing convenience for consumers. Shelf life, the duration a perishable item remains suitable for sale, use, or consumption, is intricately linked with food packaging, emphasizing its role in maintaining product quality and safety.