{"title":"Effect of Pb2+ on corrosion behaviour of 201, 304 and 316L stainless steel in methanesulfonic acid","authors":"Keyi Li, Yunlong Bai, Wei Wang, Feng Xie, Gao Bo","doi":"10.1016/j.electacta.2025.147489","DOIUrl":null,"url":null,"abstract":"Methanesulfonic acid (MSA) has emerged as an environmentally benign and low-toxicity leaching agent for the hydrometallurgical recycling of spent lead paste (SLP). During the recycling process, stainless steels (SS) used as reaction vessels, stirring paddles, and cathode plates face corrosion from MSA. The released metal ions from SSs compromise the purity of metallic lead and increase energy consumption. Therefore, investigating suitable SS materials for this system holds significant economic implications. In this study, the influence of Pb<sup>2+</sup> and temperature on the corrosion behaviour of 201, 304 and 316L SS in MSA solution were investigated. The results showed that the presence of Pb<sup>2+</sup> significantly enhances the corrosion resistance of 201 and 304 SS. This phenomenon is ascribed to the synergistic interplay of two key mechanisms: firstly, the underpotential deposition (UPD) of Pb<sup>2+</sup> results in a marked elevation in the overpotential of the hydrogen evolution reaction (HER); secondly, the redissolution of precipitated metallic lead during prolonged immersion offers effective cathodic protection. The chemical composition of metallic elements in SS exerts a significant influence on the corrosion behaviour of SS. The formation mechanism of the passive film of SSs was investigated using the point defect model (PDM). These findings establish a theoretical foundation for selecting appropriate materials for the hydrometallurgical recycling of SLP using MSA.","PeriodicalId":305,"journal":{"name":"Electrochimica Acta","volume":"10 1","pages":""},"PeriodicalIF":5.6000,"publicationDate":"2025-10-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Electrochimica Acta","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1016/j.electacta.2025.147489","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ELECTROCHEMISTRY","Score":null,"Total":0}
引用次数: 0
Abstract
Methanesulfonic acid (MSA) has emerged as an environmentally benign and low-toxicity leaching agent for the hydrometallurgical recycling of spent lead paste (SLP). During the recycling process, stainless steels (SS) used as reaction vessels, stirring paddles, and cathode plates face corrosion from MSA. The released metal ions from SSs compromise the purity of metallic lead and increase energy consumption. Therefore, investigating suitable SS materials for this system holds significant economic implications. In this study, the influence of Pb2+ and temperature on the corrosion behaviour of 201, 304 and 316L SS in MSA solution were investigated. The results showed that the presence of Pb2+ significantly enhances the corrosion resistance of 201 and 304 SS. This phenomenon is ascribed to the synergistic interplay of two key mechanisms: firstly, the underpotential deposition (UPD) of Pb2+ results in a marked elevation in the overpotential of the hydrogen evolution reaction (HER); secondly, the redissolution of precipitated metallic lead during prolonged immersion offers effective cathodic protection. The chemical composition of metallic elements in SS exerts a significant influence on the corrosion behaviour of SS. The formation mechanism of the passive film of SSs was investigated using the point defect model (PDM). These findings establish a theoretical foundation for selecting appropriate materials for the hydrometallurgical recycling of SLP using MSA.
期刊介绍:
Electrochimica Acta is an international journal. It is intended for the publication of both original work and reviews in the field of electrochemistry. Electrochemistry should be interpreted to mean any of the research fields covered by the Divisions of the International Society of Electrochemistry listed below, as well as emerging scientific domains covered by ISE New Topics Committee.