Effect of TiB2 on properties and microstructure of Si3N4-TiB2 ceramics sintered at lower temperature

IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS
Kai Meng, Chuanzhen Huang, Zhenyu Shi, Longhua Xu, Zhen Wang, Shuiquan Huang, Meina Qu, Zhengkai Xu, Dijia Zhang, Baosu Guo, Hanlian Liu, Dun Liu, Peng Yao
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Abstract

Si3N4 is a low thermal expansion, high-performance structural ceramic that is widely used in extreme environments. However, the excessively high sintering temperatures required for densification limit further applications and the improvement of mechanical properties. In the present study, a high-performance Si3N4-TiB2 ceramic was fabricated at a lower sintering temperature. The effect of TiB2 content, sintering temperature, and holding time on the microstructure, mechanical properties, grain size distribution, and fracture surface energy of the ceramic was systematically investigated. The results showed that the TiB2 addition primarily improves the ceramic's properties by reducing the porosity defects and improving the densification and grain boundary adhesion strength. When the TiB2 content is 9 Vol%, the Si3N4-TiB2 ceramic exhibits optimal mechanical properties. The Vickers hardness, fracture toughness, and flexural strength were 16.7 ± 0.3 GPa, 8.0 ± 0.15 MPa·m1/2, and 655 ± 13 MPa. In addition, the TiB2 addition can reduce the densification temperature of Si3N4-TiB2 ceramic, enhance the densification of the ceramic, refine the grain structure, improve the grain distribution of the Si3N4-TiB2 ceramic, and notably improve the material hardness and fracture toughness. The toughening mechanisms in the Si3N4-TiB2 ceramic are the synergistic effects of crack deflection, transgranular fracture, grain pull-out, and grain bridging.

Abstract Image

TiB2对低温烧结Si3N4-TiB2陶瓷性能和微观结构的影响
Si3N4是一种低热膨胀的高性能结构陶瓷,广泛应用于极端环境。然而,致密化所需的过高烧结温度限制了进一步的应用和机械性能的改善。本研究在较低的烧结温度下制备了高性能Si3N4-TiB2陶瓷。系统研究了TiB2含量、烧结温度和保温时间对陶瓷显微组织、力学性能、晶粒尺寸分布和断口能的影响。结果表明,TiB2的加入主要通过减少气孔缺陷、提高致密化和晶界结合强度来改善陶瓷的性能。当TiB2含量为9 Vol%时,Si3N4-TiB2陶瓷的力学性能最佳。维氏硬度、断裂韧性和抗弯强度分别为16.7±0.3 GPa、8.0±0.15 MPa·m1/2和655±13 MPa。此外,TiB2的加入可以降低Si3N4-TiB2陶瓷的致密化温度,增强陶瓷的致密化,细化晶粒组织,改善Si3N4-TiB2陶瓷的晶粒分布,显著提高材料硬度和断裂韧性。Si3N4-TiB2陶瓷的增韧机制是裂纹偏转、穿晶断裂、晶粒拉出和晶粒桥接的协同作用。
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来源期刊
International Journal of Applied Ceramic Technology
International Journal of Applied Ceramic Technology 工程技术-材料科学:硅酸盐
CiteScore
3.90
自引率
9.50%
发文量
280
审稿时长
4.5 months
期刊介绍: The International Journal of Applied Ceramic Technology publishes cutting edge applied research and development work focused on commercialization of engineered ceramics, products and processes. The publication also explores the barriers to commercialization, design and testing, environmental health issues, international standardization activities, databases, and cost models. Designed to get high quality information to end-users quickly, the peer process is led by an editorial board of experts from industry, government, and universities. Each issue focuses on a high-interest, high-impact topic plus includes a range of papers detailing applications of ceramics. Papers on all aspects of applied ceramics are welcome including those in the following areas: Nanotechnology applications; Ceramic Armor; Ceramic and Technology for Energy Applications (e.g., Fuel Cells, Batteries, Solar, Thermoelectric, and HT Superconductors); Ceramic Matrix Composites; Functional Materials; Thermal and Environmental Barrier Coatings; Bioceramic Applications; Green Manufacturing; Ceramic Processing; Glass Technology; Fiber optics; Ceramics in Environmental Applications; Ceramics in Electronic, Photonic and Magnetic Applications;
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