Numerical Simulation of Recrystallization and Phase Transformation Process of 460 MPa Grade Heavy Ship Steel Plate

IF 2.5 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING
Ziqi Wang, Ling Yan, Fengshuo Zhang, Jiaru Meng, Hao Yu
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Abstract

The investigation explores the relationship between deformation, recrystallization, and phase transformation of 460 MPa grade heavy ship steel plate under the thermo mechanical control process. A coupled model integrating the hyperbolic sine Arrhenius equation, Avrami equation, and time-temperature-transformation curve is developed to simulate the 14-pass rolling and cooling process. Key findings reveal that recrystallization does not occur when the reduction reaches 22% and the temperature drops below 1120 °C. This conclusion provides crucial guidance for the regulation of actual production process parameters. In actual operation, producers can accurately control the thinning degree of the rolling stage according to this result, ensure that the temperature conditions meet the requirements, and ensure the stability of product quality. During cooling, a rate of 20–30 °C s−1 to 500 °C followed by air cooling produces a microstructure comprising 58% ferrite and 42% bainite. This optimized microstructure improves the toughness of the steel plate, and provides a practical operation guide for the on-site production of wide and thick steel plates, helping industrial upgrading and development.

Abstract Image

460 MPa级重型船用钢板再结晶与相变过程的数值模拟
研究了460 MPa级船舶重型钢板在热机械控制过程中变形、再结晶和相变的关系。建立了双曲正弦Arrhenius方程、Avrami方程和时间-温度变化曲线的耦合模型,模拟了14道次轧制和冷却过程。结果表明,当还原量达到22%且温度降至1120℃以下时,再结晶不再发生。这一结论对实际生产工艺参数的调整具有重要的指导意义。在实际操作中,生产者可以根据此结果精确控制轧制阶段的减薄程度,保证温度条件符合要求,保证产品质量的稳定性。在冷却过程中,从20-30°C到1 - 500°C进行空气冷却,形成了由58%的铁素体和42%的贝氏体组成的微观组织。优化后的显微组织提高了钢板的韧性,为宽厚钢板的现场生产提供了实用的操作指导,有助于产业升级和发展。
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来源期刊
steel research international
steel research international 工程技术-冶金工程
CiteScore
3.30
自引率
18.20%
发文量
319
审稿时长
1.9 months
期刊介绍: steel research international is a journal providing a forum for the publication of high-quality manuscripts in areas ranging from process metallurgy and metal forming to materials engineering as well as process control and testing. The emphasis is on steel and on materials involved in steelmaking and the processing of steel, such as refractories and slags. steel research international welcomes manuscripts describing basic scientific research as well as industrial research. The journal received a further increased, record-high Impact Factor of 1.522 (2018 Journal Impact Factor, Journal Citation Reports (Clarivate Analytics, 2019)). The journal was formerly well known as "Archiv für das Eisenhüttenwesen" and "steel research"; with effect from January 1, 2006, the former "Scandinavian Journal of Metallurgy" merged with Steel Research International. Hot Topics: -Steels for Automotive Applications -High-strength Steels -Sustainable steelmaking -Interstitially Alloyed Steels -Electromagnetic Processing of Metals -High Speed Forming
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