Efficient Recovery and High-Valued Utilization of Aluminum and Magnesium from Raffinate Acid via Stripping and Crystallization

IF 3.2 4区 工程技术 Q2 CHEMISTRY, MULTIDISCIPLINARY
Peilin Li, Yue Lan, Yanru Jin, Dehua Xu, Lin Yang
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引用次数: 0

Abstract

Solvent extraction is a broadly employed method for removing impurities from wet-process phosphoric acid (WPA). However, the raffinate acid generated by this method remains underutilized due to its high viscosity and elevated metal impurity (Fe, Al, Mg) content and nonmetallic impurities (S, F), resulting in resource waste. This study employs P-15 as the extractant to purify raffinate acid and introduces an innovative stripping–crystallization process for the separation and recovery of Al3+ and Mg2+, yielding high-value products. A comparative analysis of various stripping agents identified a sulfuric acid solution containing ammonium sulfate as the optimal system. Under the optimized conditions (temperature: 303.15 K, organic–aqueous phase ratio (O/A): 1:1, sulfuric acid concentration: 30 wt.%, reaction time: 30 min), the stripping efficiency reached its optimal value. Theoretical stage calculations using the McCabe–Thiele method and cascade simulation determined that a two-stage countercurrent operation is required. To address crystallization inhibition caused by aluminum–fluoride complexes, silicon or boron (introduced as sodium silicate or borax) was incorporated to form more stable SiF62−or BF4- complexes, facilitating Al3+ release and its subsequent precipitation as NH4Al(SO4)2·12H2O. Further addition of ammonium sulfate enabled the formation of (NH4)2Mg(SO4)2·6H2O. This study provides an efficient and environmentally friendly process for the valorization of raffinate acid from WPA production, offering significant industrial application potential and environmental benefits.

汽提结晶法从萃余酸中高效回收铝镁及高价值利用
溶剂萃取法是一种广泛应用于湿法磷酸(WPA)杂质去除的方法。但该方法产生的萃余酸粘度高,金属杂质(Fe、Al、Mg)含量和非金属杂质(S、F)含量较高,导致资源浪费,未得到充分利用。本研究采用P-15作为萃取剂提纯萃余酸,采用创新的提析结晶工艺分离回收Al3+和Mg2+,获得高价值产品。通过对各种汽提剂的比较分析,确定了含硫酸铵的硫酸溶液为最佳体系。在温度为303.15 K、有机水相比(O/A)为1:1、硫酸浓度为30 wt.%、反应时间为30 min的条件下,汽提效率达到了最优值。使用McCabe-Thiele方法和级联模拟的理论级计算确定了需要两级逆流操作。为了解决氟化铝配合物引起的结晶抑制问题,加入硅或硼(以硅酸钠或硼砂的形式引入)形成更稳定的SiF62−或BF4-配合物,促进Al3+释放并随后以NH4Al(SO4)2·12H2O的形式沉淀。进一步加入硫酸铵,生成(NH4)2Mg(SO4)2·6H2O。本研究提供了一种高效、环保的生产工艺,具有重要的工业应用潜力和环境效益。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Korean Journal of Chemical Engineering
Korean Journal of Chemical Engineering 工程技术-工程:化工
CiteScore
4.60
自引率
11.10%
发文量
310
审稿时长
4.7 months
期刊介绍: The Korean Journal of Chemical Engineering provides a global forum for the dissemination of research in chemical engineering. The Journal publishes significant research results obtained in the Asia-Pacific region, and simultaneously introduces recent technical progress made in other areas of the world to this region. Submitted research papers must be of potential industrial significance and specifically concerned with chemical engineering. The editors will give preference to papers having a clearly stated practical scope and applicability in the areas of chemical engineering, and to those where new theoretical concepts are supported by new experimental details. The Journal also regularly publishes featured reviews on emerging and industrially important subjects of chemical engineering as well as selected papers presented at international conferences on the subjects.
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