Influence of peanut husk derived heat-treated Si3N4 on load bearing properties of basalt fibre-reinforced polyester composite

IF 2.1 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS
S. Jeevanantham, Seeniappan Kaliappan, L. Natrayan, M. Muthukannan
{"title":"Influence of peanut husk derived heat-treated Si3N4 on load bearing properties of basalt fibre-reinforced polyester composite","authors":"S. Jeevanantham,&nbsp;Seeniappan Kaliappan,&nbsp;L. Natrayan,&nbsp;M. Muthukannan","doi":"10.1007/s41779-024-01104-9","DOIUrl":null,"url":null,"abstract":"<div><p>This study looks into how heat-treated bio-ceramic (Si3N4) affects the mechanical, wear, thermal, flammability, and microstructure characteristics of polyester composites reinforced with basalt fibers. Peanut husks were used to prepare the Si3N4, which was then heat-treated at 1200oC to remove any remaining tensions. The hand layup method was used to create the composites, and they were post-cured. The results show that the RBS2 (3 vol% Si3N4) composite has better mechanical properties than the other composites, R, RB, RBS1, RBS2, and RBS3 (5 vol% Si3N4). Its improved tensile strength is 61 MPa, and its flexural strength is 113 MPa. It is also shown that a composite constructed with 3% volume percent of heat-treated Si3N4 particle has an increased Izod impact strength of 4.21 J. Furthermore, under varying stress levels, the composite RBS2 exhibits longer fatigue life cycles. Conversely, the composite RBS3 shows better wear resistance, with a 0.32 coefficient of friction and a specific wear rate of 0.0098 mm<sup>3</sup>/Nm. With a glass transition (TG) temperature of 90 °C and an initial breakdown temperature of 381 °C, the RBS3 composite also showed enhanced thermal stability. In line with the flammability findings, every composite obtained a UL-94 rating of V-0, indicating exceptional fire resistance. Finally, the enhanced filler dispersion and interfacial bonding with resin are verified by scanning electron microscopy (SEM) examination. These results highlight these composites’ potential for uses requiring high levels of wear resistance, fire resistance, thermal stability, and mechanical strength.</p></div>","PeriodicalId":673,"journal":{"name":"Journal of the Australian Ceramic Society","volume":"61 3","pages":"855 - 867"},"PeriodicalIF":2.1000,"publicationDate":"2024-10-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of the Australian Ceramic Society","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1007/s41779-024-01104-9","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, CERAMICS","Score":null,"Total":0}
引用次数: 0

Abstract

This study looks into how heat-treated bio-ceramic (Si3N4) affects the mechanical, wear, thermal, flammability, and microstructure characteristics of polyester composites reinforced with basalt fibers. Peanut husks were used to prepare the Si3N4, which was then heat-treated at 1200oC to remove any remaining tensions. The hand layup method was used to create the composites, and they were post-cured. The results show that the RBS2 (3 vol% Si3N4) composite has better mechanical properties than the other composites, R, RB, RBS1, RBS2, and RBS3 (5 vol% Si3N4). Its improved tensile strength is 61 MPa, and its flexural strength is 113 MPa. It is also shown that a composite constructed with 3% volume percent of heat-treated Si3N4 particle has an increased Izod impact strength of 4.21 J. Furthermore, under varying stress levels, the composite RBS2 exhibits longer fatigue life cycles. Conversely, the composite RBS3 shows better wear resistance, with a 0.32 coefficient of friction and a specific wear rate of 0.0098 mm3/Nm. With a glass transition (TG) temperature of 90 °C and an initial breakdown temperature of 381 °C, the RBS3 composite also showed enhanced thermal stability. In line with the flammability findings, every composite obtained a UL-94 rating of V-0, indicating exceptional fire resistance. Finally, the enhanced filler dispersion and interfacial bonding with resin are verified by scanning electron microscopy (SEM) examination. These results highlight these composites’ potential for uses requiring high levels of wear resistance, fire resistance, thermal stability, and mechanical strength.

花生壳衍生热处理氮化硅对玄武岩纤维增强聚酯复合材料承载性能的影响
本研究着眼于热处理生物陶瓷(Si3N4)如何影响玄武岩纤维增强聚酯复合材料的机械、磨损、热、可燃性和微观结构特性。花生壳用于制备Si3N4,然后在1200℃下热处理以去除剩余张力。采用手铺法制备复合材料,并进行后固化处理。结果表明:RBS2 (3 vol% Si3N4)复合材料的力学性能优于R、RB、RBS1、RBS2和RBS3 (5 vol% Si3N4)复合材料。改进后的抗拉强度为61 MPa,抗弯强度为113 MPa。结果表明,当Si3N4颗粒的体积分数为3%时,复合材料的Izod冲击强度提高了4.21 j,在不同的应力水平下,复合材料RBS2具有更长的疲劳寿命周期。相反,复合材料RBS3表现出更好的耐磨性,摩擦系数为0.32,比磨损率为0.0098 mm3/Nm。玻璃化转变(TG)温度为90℃,初始击穿温度为381℃,RBS3复合材料的热稳定性也有所提高。根据可燃性调查结果,每种复合材料都获得了V-0的UL-94等级,表明具有优异的耐火性。最后,通过扫描电镜(SEM)测试,验证了填料分散性和与树脂界面结合的增强。这些结果突出了这些复合材料在高耐磨性、耐火性、热稳定性和机械强度方面的应用潜力。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
Journal of the Australian Ceramic Society
Journal of the Australian Ceramic Society Materials Science-Materials Chemistry
CiteScore
3.70
自引率
5.30%
发文量
123
期刊介绍: Publishes high quality research and technical papers in all areas of ceramic and related materials Spans the broad and growing fields of ceramic technology, material science and bioceramics Chronicles new advances in ceramic materials, manufacturing processes and applications Journal of the Australian Ceramic Society since 1965 Professional language editing service is available through our affiliates Nature Research Editing Service and American Journal Experts at the author''s cost and does not guarantee that the manuscript will be reviewed or accepted
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信