Niklas C. Fehlemann, Irene Biermann, Sebastian Münstermann
{"title":"Exploring structure–property relations in dual phase steels using crystal plasticity and variance based global sensitivity analysis","authors":"Niklas C. Fehlemann, Irene Biermann, Sebastian Münstermann","doi":"10.1016/j.matdes.2025.114794","DOIUrl":null,"url":null,"abstract":"<div><div>This study presents a novel framework to quantify the relationships between microstructural features and damage mechanisms in DP800 steel through high-fidelity three-dimensional sRVE simulations with novel damage indicators, which were integrated with variance-based global sensitivity analysis for the calculation of Sobol indices. The developed methodology suggests that the martensite-to-ferrite phase ratio has a stronger impact on damage tolerance than martensite strength, while the elongation of martensite is the dominant parameter for martensite fracture. For the newly introduced phase boundary decohesion indicator, the grain sizes of both phases exhibit the highest influence. A homogenized indicator for overall damage resistance and a trade-off for the two damage mechanisms further revealed the importance of phase morphology, providing insights into additional influencing factors not captured by individual mechanisms. Convergence analyses confirmed that 200–250 datapoints suffice for stable determination of the Sobol indices, confirmed by different surrogate modeling approaches. Radar chart analyses indicated that optimal microstructures for enhanced damage tolerance consist of smaller fractions of strong martensite combined with fine, spheroidal grains in both phases, aligning with established knowledge on DP steels. This approach establishes a validated basis for future optimization of microstructures and loading paths to improve damage tolerance under complex forming conditions.</div></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":"259 ","pages":"Article 114794"},"PeriodicalIF":7.9000,"publicationDate":"2025-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials & Design","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0264127525012146","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
This study presents a novel framework to quantify the relationships between microstructural features and damage mechanisms in DP800 steel through high-fidelity three-dimensional sRVE simulations with novel damage indicators, which were integrated with variance-based global sensitivity analysis for the calculation of Sobol indices. The developed methodology suggests that the martensite-to-ferrite phase ratio has a stronger impact on damage tolerance than martensite strength, while the elongation of martensite is the dominant parameter for martensite fracture. For the newly introduced phase boundary decohesion indicator, the grain sizes of both phases exhibit the highest influence. A homogenized indicator for overall damage resistance and a trade-off for the two damage mechanisms further revealed the importance of phase morphology, providing insights into additional influencing factors not captured by individual mechanisms. Convergence analyses confirmed that 200–250 datapoints suffice for stable determination of the Sobol indices, confirmed by different surrogate modeling approaches. Radar chart analyses indicated that optimal microstructures for enhanced damage tolerance consist of smaller fractions of strong martensite combined with fine, spheroidal grains in both phases, aligning with established knowledge on DP steels. This approach establishes a validated basis for future optimization of microstructures and loading paths to improve damage tolerance under complex forming conditions.
期刊介绍:
Materials and Design is a multi-disciplinary journal that publishes original research reports, review articles, and express communications. The journal focuses on studying the structure and properties of inorganic and organic materials, advancements in synthesis, processing, characterization, and testing, the design of materials and engineering systems, and their applications in technology. It aims to bring together various aspects of materials science, engineering, physics, and chemistry.
The journal explores themes ranging from materials to design and aims to reveal the connections between natural and artificial materials, as well as experiment and modeling. Manuscripts submitted to Materials and Design should contain elements of discovery and surprise, as they often contribute new insights into the architecture and function of matter.