Xuejian Zhang, Zheyuan Zhang, Le Ling, Xiaobing Hu, Dongming Yang, Hang Li, Yucong Fu, Enpei Liang
{"title":"A Multi-Objective Optimization-Based Robot Coating Trajectory Planning Algorithm for Combustion Turbine Blades Using Seventh-Degree Non-Uniform B-Spline Curves","authors":"Xuejian Zhang, Zheyuan Zhang, Le Ling, Xiaobing Hu, Dongming Yang, Hang Li, Yucong Fu, Enpei Liang","doi":"10.1007/s11666-024-01846-9","DOIUrl":null,"url":null,"abstract":"<div><p>To address the issues of trajectory smoothness and deficiencies in complex shape approximation, as well as the lack of impact optimization in the high-speed spraying process of turbine blade robots, the focus is placed on the trajectory planning and optimization of the turning and switching sections in multi-pass high-speed spraying operations on the concave surfaces of turbine blades. A trajectory planning method for spray robots based on intelligent optimization algorithms and seventh-degree non-uniform B-spline interpolation methods is proposed. Time, energy, and impact are set as optimization objectives, and intelligent optimization algorithms are employed to adjust the weight coefficients of the seventh-order non-uniform B-spline interpolation method, resulting in a desirable multi-objective optimized solution. This approach ensures high approximation accuracy and smoothness for complex shapes while achieving multi-objective hybrid optimization for time, energy, and impact, significantly enhancing spray quality. The feasibility of this method is demonstrated through simulation and experimental validation, indicating broad application prospects in design and production, and providing new strategic directions for the intelligent development of robotic processing.</p></div>","PeriodicalId":679,"journal":{"name":"Journal of Thermal Spray Technology","volume":"34 5","pages":"1566 - 1588"},"PeriodicalIF":3.3000,"publicationDate":"2025-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Thermal Spray Technology","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1007/s11666-024-01846-9","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, COATINGS & FILMS","Score":null,"Total":0}
引用次数: 0
Abstract
To address the issues of trajectory smoothness and deficiencies in complex shape approximation, as well as the lack of impact optimization in the high-speed spraying process of turbine blade robots, the focus is placed on the trajectory planning and optimization of the turning and switching sections in multi-pass high-speed spraying operations on the concave surfaces of turbine blades. A trajectory planning method for spray robots based on intelligent optimization algorithms and seventh-degree non-uniform B-spline interpolation methods is proposed. Time, energy, and impact are set as optimization objectives, and intelligent optimization algorithms are employed to adjust the weight coefficients of the seventh-order non-uniform B-spline interpolation method, resulting in a desirable multi-objective optimized solution. This approach ensures high approximation accuracy and smoothness for complex shapes while achieving multi-objective hybrid optimization for time, energy, and impact, significantly enhancing spray quality. The feasibility of this method is demonstrated through simulation and experimental validation, indicating broad application prospects in design and production, and providing new strategic directions for the intelligent development of robotic processing.
期刊介绍:
From the scientific to the practical, stay on top of advances in this fast-growing coating technology with ASM International''s Journal of Thermal Spray Technology. Critically reviewed scientific papers and engineering articles combine the best of new research with the latest applications and problem solving.
A service of the ASM Thermal Spray Society (TSS), the Journal of Thermal Spray Technology covers all fundamental and practical aspects of thermal spray science, including processes, feedstock manufacture, and testing and characterization.
The journal contains worldwide coverage of the latest research, products, equipment and process developments, and includes technical note case studies from real-time applications and in-depth topical reviews.