A Multi-Objective Optimization-Based Robot Coating Trajectory Planning Algorithm for Combustion Turbine Blades Using Seventh-Degree Non-Uniform B-Spline Curves

IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, COATINGS & FILMS
Xuejian Zhang, Zheyuan Zhang, Le Ling, Xiaobing Hu, Dongming Yang, Hang Li, Yucong Fu, Enpei Liang
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引用次数: 0

Abstract

To address the issues of trajectory smoothness and deficiencies in complex shape approximation, as well as the lack of impact optimization in the high-speed spraying process of turbine blade robots, the focus is placed on the trajectory planning and optimization of the turning and switching sections in multi-pass high-speed spraying operations on the concave surfaces of turbine blades. A trajectory planning method for spray robots based on intelligent optimization algorithms and seventh-degree non-uniform B-spline interpolation methods is proposed. Time, energy, and impact are set as optimization objectives, and intelligent optimization algorithms are employed to adjust the weight coefficients of the seventh-order non-uniform B-spline interpolation method, resulting in a desirable multi-objective optimized solution. This approach ensures high approximation accuracy and smoothness for complex shapes while achieving multi-objective hybrid optimization for time, energy, and impact, significantly enhancing spray quality. The feasibility of this method is demonstrated through simulation and experimental validation, indicating broad application prospects in design and production, and providing new strategic directions for the intelligent development of robotic processing.

Abstract Image

基于七次非均匀b样条曲线的燃烧涡轮叶片机器人涂覆轨迹规划算法
针对涡轮叶片机器人高速喷涂过程中存在的轨迹光滑性、复杂形状逼近不足以及冲击优化不足等问题,重点研究了涡轮叶片凹面多道次高速喷涂过程中转弯和切换段的轨迹规划与优化。提出了一种基于智能优化算法和七次非均匀b样条插值方法的喷雾机器人轨迹规划方法。以时间、能量和冲击为优化目标,采用智能优化算法对七阶非均匀b样条插值法的权重系数进行调整,得到理想的多目标优化解。该方法保证了复杂形状的高近似精度和平滑性,同时实现了时间、能量和冲击的多目标混合优化,显著提高了喷涂质量。通过仿真和实验验证,证明了该方法的可行性,在设计和生产中具有广阔的应用前景,为机器人加工的智能化发展提供了新的战略方向。
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来源期刊
Journal of Thermal Spray Technology
Journal of Thermal Spray Technology 工程技术-材料科学:膜
CiteScore
5.20
自引率
25.80%
发文量
198
审稿时长
2.6 months
期刊介绍: From the scientific to the practical, stay on top of advances in this fast-growing coating technology with ASM International''s Journal of Thermal Spray Technology. Critically reviewed scientific papers and engineering articles combine the best of new research with the latest applications and problem solving. A service of the ASM Thermal Spray Society (TSS), the Journal of Thermal Spray Technology covers all fundamental and practical aspects of thermal spray science, including processes, feedstock manufacture, and testing and characterization. The journal contains worldwide coverage of the latest research, products, equipment and process developments, and includes technical note case studies from real-time applications and in-depth topical reviews.
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