Friction assisted jet electrodeposition using variable diameter anode for enhanced uniformity of Cu-Sn coating in deep small holes

IF 5.6 3区材料科学 Q1 ELECTROCHEMISTRY

Electrochimica Acta Pub Date : 2025-09-24 DOI:10.1016/j.electacta.2025.147463

Ya Chen , Shimao Shangguan , Yue Zhang, Haozhe Pang, Lida Shen, Zongjun Tian, Jianfeng Zhao

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引用次数: 0

Abstract

Copper-tin alloys are critical due to the excellent strength, corrosion resistance, and wide range of applications in engineering and manufacturing. However, it was a significant challenge to fabricate Cu-Sn coatings with uniform thickness and chemical composition in deep small blind holes. In this paper, a friction assisted jet electrodeposition with a variable diameter auxiliary anode was proposed. The profile of variable diameter anode was optimized by the validated multiphysics simulation. Experiments of jet electrodeposition and friction assisted jet electrodeposition (FJED) were conducted to fabricated samples. Results of characterizations showed that coatings prepared by FJED had uniform thickness and chemical composition. The hardness and adhesion were enhanced by removing hydrogen bubbles. All coatings exhibited an excellent corrosion resistance. The mechanism of FJED was revealed that the variable diameter anode improved the uniformity of coatings, and frictional brush enhanced the mechanical properties of coatings.

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变直径阳极摩擦辅助喷射电沉积提高深小孔铜锡镀层的均匀性

铜锡合金具有优良的强度和耐腐蚀性，在工程和制造业中有着广泛的应用。然而，如何在深小盲孔中制备厚度均匀、化学成分均匀的Cu-Sn涂层是一个重大挑战。本文提出了一种带可变直径辅助阳极的摩擦辅助射流电沉积方法。通过验证的多物理场仿真，对变直径阳极的外形进行了优化。对制备的样品进行了射流电沉积和摩擦辅助射流电沉积实验。表征结果表明，FJED制备的涂层厚度均匀，化学成分均匀。通过去除氢泡，提高了材料的硬度和附着力。所有涂层均表现出优异的耐腐蚀性。结果表明，变直径阳极提高了涂层的均匀性，摩擦刷提高了涂层的力学性能。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Electrochimica Acta 工程技术-电化学

CiteScore

11.30

自引率

6.10%

发文量

1634

审稿时长

41 days

期刊介绍： Electrochimica Acta is an international journal. It is intended for the publication of both original work and reviews in the field of electrochemistry. Electrochemistry should be interpreted to mean any of the research fields covered by the Divisions of the International Society of Electrochemistry listed below, as well as emerging scientific domains covered by ISE New Topics Committee.