Conceptual Design and Additive Manufacturing of a Bidirectional Gradient Gyroid Structure for Tibial Stem.

IF 5.4 2区 医学 Q3 ENGINEERING, BIOMEDICAL
Atiyeh Taheri, Farzam Farahmand, Marjan Bahraminasab
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引用次数: 0

Abstract

Purpose: Advancements in additive manufacturing technology have facilitated the use of cellular lattice structures for orthopedic implants. Gradient porosity can enhance the biomechanical performance of cementless implants by improving fixation and reducing aseptic loosening. Previous studies designing gradient cellular implants have been often limited to unidirectional graded structures. This study aimed at conceptual design of bidirectional graded lattice structures for the tibial stem of total knee replacement (TKR), to enhance osteogenic response and periprosthetic bone remodeling.

Methods: A multi-objective optimization problem was addressed using the design of experiment approach to find the optimal gradient parameters. Three finite element models, including a preoperative, an early postoperative, and a late postoperative model of the TKR, were developed to predict the osseointegration and remodeling behaviors, based on a computational mechanobiology framework.

Results: Five optimal graded lattice structures were obtained, each hypothetically appropriate for a specific group of patients. A low porosity (20% density) axially graded structure was predicted to induce a strong osteogenic response, as needed for over-aged patients with weak osteoblast activity. Also, a high porosity (10% density) radially graded structure was predicted to lead to a low bone resorption, as required for young adults demanding long implant lifespan. The overall optimal structure made of bidirectional gradient (27% radial and 73% axial) with high porosity (10% density) was predicted to enhance the bone remodeling with minimal change in osteogenic response. SEM examination of the graded gyroid specimens, fabricated by selective laser melting, revealed small fabrication errors compared to the average lattice dimensions.

Conclusion: Computational and experimental results were promising and provided supportive evidence for the beneficial impact of bidirectional graded tibial stems and their manufacturability.

胫骨干双向梯度旋转结构的概念设计与增材制造。
目的:增材制造技术的进步促进了细胞晶格结构在骨科植入物中的应用。梯度孔隙度可以通过改善固定和减少无菌性松动来提高无骨水泥种植体的生物力学性能。以往设计梯度细胞植入物的研究往往局限于单向梯度结构。本研究旨在概念设计全膝关节置换术(TKR)胫骨干的双向梯度晶格结构,以增强成骨反应和假体周围骨重塑。方法:采用实验设计法求解多目标优化问题,寻找最优梯度参数。基于计算力学生物学框架,建立了三种有限元模型,包括术前、术后早期和术后晚期的TKR模型,以预测骨整合和重塑行为。结果:获得了五个最佳的分级晶格结构,每个结构都假设适用于特定的患者群体。据预测,低孔隙率(20%密度)轴向分级结构可诱导强烈的成骨反应,这是成骨细胞活性弱的高龄患者所需要的。此外,高孔隙率(10%密度)径向分级结构预计会导致低骨吸收,这是年轻人对种植体寿命较长的要求。整体最佳结构为双向梯度(27%径向和73%轴向),高孔隙率(10%密度),预测在最小的成骨反应变化的情况下增强骨重塑。通过选择性激光熔化制备的梯度陀螺样品的SEM检查显示,与平均晶格尺寸相比,制造误差很小。结论:计算和实验结果是有希望的,为双向渐变胫骨干及其可制造性的有益影响提供了支持证据。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Annals of Biomedical Engineering
Annals of Biomedical Engineering 工程技术-工程:生物医学
CiteScore
7.50
自引率
15.80%
发文量
212
审稿时长
3 months
期刊介绍: Annals of Biomedical Engineering is an official journal of the Biomedical Engineering Society, publishing original articles in the major fields of bioengineering and biomedical engineering. The Annals is an interdisciplinary and international journal with the aim to highlight integrated approaches to the solutions of biological and biomedical problems.
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